10T4000 电液伺服折弯机详细参数.docx

1、10T4000 电液伺服折弯机详细参数电液伺服折弯机Electro-hydraulic Servo bending machine一主要参数Major parameterNo序号Name and model No 名称型号数值 value单位 UnitWE67K-100T/4000电液伺服折弯机Electro-hydraulic Servo bending machine1公称力 Nominal capacity1000Kn2工作台长度Length of the working table4000Mm3立柱间距离Distance between stand3100mm4喉口深度Throat d

2、epth320mm5滑块行程Slide stroke120mm6最大开启高度Max open height380mm8驱进速度migration velocity110 mm/s9工作速度Working speed 12mm/s10返程速度Back speed110mm/s11主电机功率Main motor power7.5KW12三相工作电源Three phase working power380/ 50V/ Hz13轴向柱塞泵Axial plunger pump压力stress31.5Mpa流量flow63Ml/r型号model10MCY14-1B14油缸直径Oil cylinder di

3、ameter170Mm15X轴行程X axis stroke600Mm16外形尺寸Dimension长度Length4100Mm宽度 width1800mm高度Height2400mm二、供货范围： Suply itmes: 1. 电液伺服折弯机一台(含标准模具一套) Electro-hydraulic Servo bending machine one set(including standard tooling one set)2.DA65W数控系统一套（带数控专用吊臂）DA65W digital control system on set ( with digital control e

4、xclusive crane arm)三本机优势 Advantage1 主机控制轴Main engine control shaft1)Y1、Y2轴为滑块行程控制轴，用来控制折弯角度。在机床两端装有两个光栅尺(Y1-Y2)，它们用来测定滑块与工作台的确切位置；光栅尺与工作台相连接，这样立柱弹性变形不会影响滑块的定位。滑块位移数据立即反馈到数控系统，它便可以测算出输出伺服阀控制信号。Y1,Y2 shaft is to control stroke of slider, and to control bending angle. The 2 ends of the machine are equi

5、pped with 2 grating ruler(Y1-Y2) to measure the exact position of slide and the table; the ruller are connected with the table, sothat elastic deformation of the stand would not effect the positioning of slide. The data of slider go back to control system immediately, and come out of output servo va

6、lve control signal.2)X轴为后挡料控制轴，用来控制折弯翻边尺寸。X轴是选用进口的伺服电机通过同步齿形带轮驱动滚珠丝杆运动。两挡料爪在运动中始终保持同步。传动平稳，精度高，噪声低。X shaft is for back gauge to control bending turnup dimension.The theory is to drive ball screw via simultaneous gear belt which is run by imported servo motor. The 2 material carrier claw keep always

7、synchroniztion in movment, the transmission are stable, precise and with little noise.3) V轴为加凸控制轴，用来补偿工作台和滑块在受载时的弹性变形。V shaft is to make up the elastic deformation while the table and slider are loading.采用独特的加凸工作台设计及制造技术，可形成一组理想的加凸曲线，在全长上实现完美的补偿，以抵消滑块和工作台在受力状态下的变形，提高制件质量。Apply unique raised working

8、table design and facrication technique, a group and perfect raising curve is avail with it, and to realize perfect comensation all the way, to counteract deformation of the slider and table in impact, improve quality of the finished piece.4）R轴控制轴, R轴带两个后挡料升降挡指，可调升降，上下自由运动，实现高难度工件折弯R control shaft, h

9、as 2 back gauge up/down finger to adjust vertical direction, and to move freely up or down, it is to realize bending of material with high difficulty.5）Z轴控制轴, 控制后挡料挡指的左右运动，实现宽度不一致的异型工件折弯Z control shaft is to control left/right movment of the back gauge finger, to realize bending of special material

10、with different width.6）.可直接输入角度，实现多次连续折弯，操作简单轻松The angle could input directly to realize repeated bending, operation easy and convenient.7）.进口滚珠丝杠，进口直销导轨 Imported ball screw, imported straight lead rail.8）.进口的同步轮，同步带Imported synchronizing wheel, imported synchronizing tape.9）.两个进口的伺服电机驱动（Y轴和X轴），折弯精度

11、和速度最大化提高Two imported server motor driver (Y axis and X axis), bending accracy and speed is imporved.10）.精度高的同时大大提高折弯速度，工作效率更高Besides precision, the speed is largely increased, higher efficiency.2. 液压系统 Hydraulic system1)采用国BOSCH公司折弯机同步专用控制系统，能得到及极高的同步控制精度。液压系统有超负荷溢流保护，安全可靠。Apply BOSCH Company, Germa

12、ny control system exclusively for shearing machine, enable the machine with very high control precision. The hydraulic system has overload flow protetion, safty and assuring.2)油泵选用日本NACHI公司高压内齿泵可承受高压，噪音低。The oil pump is high pressure internal gear pump from NACHI company, Japan,could sustain high pr

13、essure and with low noise.3)油缸：45#钢调质处理，内孔精镗、珩磨。Oil cylinder: Material is 45# steel with tempering treatment, the inner hole is refined boning bore.4)活塞：45#钢调质处理，外圆镀铬、精磨、振动磨削（超精磨削）。Valve: Material is 45# steel with tempering treatment,the round surface are chroming, vibrate grinding (Supergrinding)

14、5)密封圈选用德国MERKEL公司，密封性能好，工作可靠，寿命长。The seal ring, we select MERKEL company, Germany, good sealing, assuring and long performance life.6)有清晰直观的油位高度。Visual and clear oil level.7)液压系统分粗、精两级过滤，过滤精度高。The hydraulic system are serparate into rough, refined 2 stage filter, high filter precision.3滑块 Slide1)上动式

15、折弯设计，工作平稳、操作方便、安全。Up mobile type bending design, stability at working, easy and safe in operation.2)在下死点有保压延时功能，确保工件精度。The bottom dead point has pressure maintain and postpone function to ensure accuracy of the workpiece.3)滑块行程大，两侧平行公差0.02mm。Large stroke, parrellel tollerance at 2 sides is 0.02mm4)在

16、国家相关标准条件下，折弯角度精度可达30The bending accuracy could reach 30 under national standard condition.5)有慢速回升控制的功能，操作者能更好地控制工件。With low speed elevated control function for better control of the workpiece.6)选择Y轴控制状态，操作电子手轮能使滑块向上（向下）任意移动；Choose Y axis control, the electronic control wheel could move the slide up

17、and down freely.4电气控制系统Electronic control system1)关键电气元件采用国外进口件，符合国际标准，安全可靠，寿命长，抗干扰能力强，电控柜有散热功能。The key electronic parts are imported, follow international standard, safty and assuring, long performance life, anti intererence, and the electronic control cabinet has heat release function.2)附带可移动的脚踏操作

18、站，有紧急停机功能。With mobile foot control stop, has emergency shut down fuction.5、机器的抗偏载能力Unbalance laoding resistance of the machine.本机的电液伺服系统是一种位置控制系统，它通过光栅尺动态地检测出滑块的同步误差，经数控系统给定电液伺服阀信号纠正滑块的同步误差，使滑块在完全偏载的情况下始终能与工作台保持平行。Electro-hydraulic servo system of the machine is position control system, and via grat

19、ing ruler this system could detect synchronization error of the sider dynamically, and correct the error via signal of electro-hydraulic servo valve, so that the slider could keep in parallel with the table even in completely unbalance loading condition.四数控系统Digital Control System荷兰DeIem DA65W数控系统。H

20、oland Delem DA65W digital control system.采用Windows XP操作系统，系统稳定操作简单。Apply Windows XP Control system, stable while the operation is easy10.2”TFT彩色液晶显示器，二维图形方式编程、显示与后置处理10.2 TFT multic-color LCD display, stereogram mode programming.高品质大型防水防污轻触式键盘，寿命长久High quality big water and dirt proof tickel keyboar

21、d with long life400 Mhz中央处理器CPU；256M主存储器400Mhz CPU; 256M major storage unit.1.44MB/3.5”软盘驱动器，1 GB的内存。1.44MB/3.5 soft disk driver, 1GM internal storage.以太网RJ45 网络接口Etherlink RK45 network interface标准COM 串行接口/标准打印机接口1 个/标准键盘及鼠标接口1 个Standard COM serial interface/ 1 standard printer interface/ standard k

22、eyboard and 1 mouse interfface1个标准VGA视频输出接口，可外接显示器1 standard VGA viedo output interface,could connect with display机床外型、模具、工件以图形方式按1：1：1自由缩放The machine body, module and material are scaling freey in diagram, 1:1:1 全方位碰撞检测功能；错误警示系统Full angle hit detection function; error alarm system. 折弯工序自动编制与折弯模拟，操作

23、方式实时指引Bending process automatically created and simutilated, and operation with guide function.含中文的多种文字显示Multi language available including Chinese滑块运行速度监控Slider running speed monitoring公/英制转换Metriic/ Inch transform freely自动计算折弯位置、展开长度、折弯力、变形补偿、模具安全保护区上死点、转换点、夹紧点、挡料退让等Automatically caculate bending

24、position, developed length, bending strength, deformation remedy, dead pointon module security protected area, shifting point, clamp point, back gauge, etc.Y1-Y2可人工输入（或通过仪表、传感器采样数据，）自动角度校正值计算，并可Y1-Y2单独校正（配仪表、传感器是选项）Y1-Y2 could input manually(or through instrument, sensor to collect data,) angle corr

25、ected value be caculated automatically, and Y1-Y2 seperated correction is available ( instrument, sensor could be choosed)夹紧点、折弯力、补偿、左右板厚校正Clamping point, bending strength, remedy, thickness of material could be corrected.PC1200_PC二维离线编程软件可安装在个人电脑上，进行编程计算，模拟加工等，提高工作效率PC1200_PC two-dimension offline

26、programming software could be installed on personnal computer to carry out programming caculation, simulating machining to improve working efficiency.主要进口件清单 Major import parts list数控系统Digital control system:意大利ESA公司EAS Company, Italia伺服阀组Server valve unit:美国FIRST公司First Company USA压力阀组Pressure valv

27、e unit:美国FIRST公司First Company USA滤油器filter devic:德国BOSCH公司BOSCH Company,Germany油泵Oil Pump:日本NACHI公司NACHI Company, Japan杆密封圈Pole seal ring： 德国MERKEL公司MEKKEL Company, Germany密封圈Seal ring:德国MERKEL公司MEKKEL Company, Germany缸密封圈Cylinderseal ring德国MERKEL公司MEKKEL Company, Germany防尘圈Dust proof ring德国MERKEL公司

28、MEKKEL Company, GermanyRing型圈德国MERKEL公司MEKKEL Company, Germany导向带Lead tape德国B+S公司B+S company, Germany电气系统Electronic system 法国施耐德公司Schneier Company, France减速电机 reducer motor 日本SANYO公司Sanyo Company, Japan减速驱动reducer drive日本SANYO公司 Sanyo Company, Japan齿型带Gear tape 5M-15-HP L=M意大利CONTITECH公司CONTITECH Co

29、mpany, Italia滚珠丝杠 直线导轨Ball screw, linear guideway 瑞典SKF公司 SKF Company, Sweden 光栅尺LS629Grating ruler德国HEIDENHAIN公司HEIDENHAIN Company, Germany六、机床精度Machine tool precision项目NameY1轴Y1 ShaftY2轴Y2 ShaftX轴X ShaftR轴RShaftZ轴ZShafeControl precision控制精度（mm）0.010.010.020.0250.025Repeated position precision重复定位精

30、度(mm)0.010.010.010.020.02七.产品介绍Product introduction1.整台折弯机采用了优质的钢板，用数控火焰切割焊接加工而成，机架和墙板振动消除了应力，具备了很好的刚性和稳定性，在长期工作中是机身不变形，噪音极小！The whole machine apply high class steel plate, and molding by digital control flame cutting and welding. The rack and knife rest vibration get rid of stress. Boast high stiffness and stability, and under long time working the machine will not deform, and with little noise.2.我们为了向你提供顶尖优良的数控折弯机，沿袭了欧洲传统且先进的加工工艺，先做好油漆后再进行装配，保证了整台折弯机各个部分精度高度的一致性，使得整机保持极小噪音的同时与同类相比使