400KW CUMMINS 主发发电机组技术规格书.docx

1、400KW CUMMINS 主发发电机组技术规格书SPECIFICATION技 术 规 格 书 Project:项目:Model:型号:KH-CCFJ400JWQty.:数量:1 SET/VESSELHull No.: 船体号：Classification:船级社:CCSFlag:挂旗：Ships Owner: 船东:Deputy: 代表：Shipyard: 采购方:Deputy: 代表：Designer: 设计方:Deputy: 代表：Supply:供货方：Deputy: 代表： Section A Technical Specification for Marine GensetA部分 船

2、用发电机组的技术规格Classification:船级社CCSAt Following Condition:机组使用条件：In accordance with ISO 3046 reference conditions. 依据 ISO3046 标 准Air Intake Temperature进气温度C45Sea Water Temperature海水温度C32Barometer Pressure大气压kPa100Relative Humidity相对湿度%60Transversal Inclination横倾22.5Longitudinal Inclination纵倾10Transversa

3、l Sway横摇22.5Longitudinal Sway纵摇10Genset can be normally operated under wet air,salt fog,oil fog and mildew fog, vibration and dash of condition. 可在潮湿空气、盐雾、霉菌的环境及正常营运所产生的振动和冲击下正常工作。Power Deration: Operation at elevated temperature for sustained operating above 45 ,derate 2% per 11。功率修正：机组可以在环境温度至45时没

4、有功率修正；当温度再上升，每上升11功率下降2Performance of Generator Set机组的性能参数Genset Type 机组型号KH-CCFJ400JWPrime Power Output 机组的额定功率kW400Genset Quantity 机组数量1 Set/VesselRated Voltage 额定电压V400Rated Frequency 额定频率Hz50Rated Current 额定电流A720Power Factor 功率因素0.8Phase 相数3/3Rated Speed 转速r/min1500Overload 过载能力110Momentary Fre

5、quency Variation瞬态频率调整率 10% 0-100%Emcy Load -0Frequency Variation in Steady State稳态频率调整率 1 Recovery Time恢复时间Second秒5Momentary Voltage Variation瞬态电压调整率-15%, +20%Voltage Regulation in Steady State稳态电压调整率 2.5 % Voltage Variation in Steady State稳态电压波动率1%Recovery Time恢复时间Second秒1.5 Range of Voltage Regul

6、ation at Unload:空载调压范围：95%105% of rated voltage额定电压的95%105%Overload Capacity:过载能力：机组具有每12小时在110%额定功率下连续运行一小时的过载能力。10% overload allowed during 1 hour each 12 running hours. Parallel Running:并车性能：发电机可以与主发电机短时并车进行不间断负载转移。Generator set can be paralleled running with main generator set for load transfer

7、continuously.Starting Capability:启动性能：Genset can automatic starting reliably, at elevated temperature0, without pre-heating of Lub.& Cooling water.在室温不低于0时，机油、 冷却水无预热的条件下应能可靠启动。 Configuration of Drive Engine原动机的参数General Engine Data 原动机的数据康明斯 CUMMINSDrive Engine Type 型 号K19-D(M)Rated Speed 额定转速r/min

8、1500- No. of Cylinder 缸数-6- No. of Cycle 冲程数4- Configuration 形式In-line 直立- Aspiration 吸气方式Turbocharged 增压- Bore 缸径mm159- Stroke 冲程mm159- Displacement 排量liter17.8- Compression Ratio 压缩比-17.3:1 - Firing Sequence 发火顺序1-5-3-6-2-4Performance Data 运行参数General Data 一般参数- Revolution Direction- 旋转方向Counter c

9、lockwise viewed to flywheel面向飞轮，飞轮逆时针旋转Exhaust System 排气系统- Max. Exhaust Back Pressure 最大容许排气背压kPa10Air Intake System 进气系统- Air restrict With Clean Air Filter 干净空滤器mmH2O4Cooling System 冷却系统- Coolant Specification. 冷却水规格- Coolant Capacity（Engine only） 冷却水容量(仅发动机)50-50 Ethylene Glycol/Water + Adequate

10、 concentration of DCA450 的水加50的防冻液加适量的DCA4溶液Liter16.8- Thermostat operation range 节温器温度调节范围82-95Lubrication System 机油系统- Oil Capacity 油盘容量/高低位liter12.3 14.2- Total Lube System Capacity Sump Plus Filters 滑油总容量liter16.3- Lub Oil Model 机油型号SAE 15W40 grade CE or CF4Fuel System 燃油系统Governor Type调速器类型GAC

11、Electronic GovernorGAC 电子调速器- Max. Inlet Restriction at PT Pump最大容许泵前的进口阻力Dirty Filter脏滤器Clean Filter清洁滤器kPa814- Max. fuel pump flow燃油泵最大流量L/h127- Recommended Fuel 推荐的燃油ISO 8217-DMA OR China Fuel Type 0# or -10#- Brake specific fuel consumption ( bsac) at rated power 燃油耗( + 5% tolerance as per ISO 3

12、046 with fuel having LHV of 42,780KJ/kg and weighting 850 g/litre )g/kW.h 214 (100% Load)Starting System（启动系统）Starting motor 启动马达24VDC ELECTRIC STARTER & SPRING STARTER24VDC 电启动马达和弹簧储能启动马达 Main Alternator Model发电机的型号STAMFORD 无锡斯坦福 HCM534EMaker制造商Cummins Generator Technology (China) Co., Ltd.康明斯发电机技术

13、（中国）有限公司Configuration of Main Alternator发电机的结构 Marine (船用)PMG(永磁机)Brushless(无刷)Air cooling (空气冷却)Technical Data of Main Alternator发电机的技术参数 - Rated Capacity 额定容量kVA / kW500/400- P.F. 功率因素0.8- Rated Voltage 额定电压V400- Rated Frequency 额定频率Hz50 - Insulation System 绝缘等级Class H- Temperature rise 温升等级Class

14、H- Enclosure Class 防护等级IP23- Phases/Wires 相数/线数3/3- Pole 极数4- Efciencies 效率%91.2Section B Scope of SupplyB部分 供货范围MARINE GENERATING SET, CONSISTING OF PER UNIT:每台船用机组包括如下供货范围:1. G - DRIVE ENGINE WITH FOLLOWING EQUIPMENT:原动机配备如下的附件： 1.1 AIR SYSTEM 空气系统1.1.1 AIR CLEANER AND AIR INLET RESTRICTION INDICA

15、TOR 空气滤器及空滤指示器1.1.2 TURBOCHARER 增压器1.1.3 CRANKCASE VENT LINE WITH HOSE 曲轴箱呼吸器及透气软管 1.2 COOLING SYSTEM 冷却系统1.2.1 FRESH WATER PUMP 淡水泵1.2.3 THERMOSTAT , FOR FRESH WATER 冷却淡水节温器1.2.4 COOLING FAN 膨胀水箱（带水位开关）1.2.5 RADIATOR 散热器1.2.6 COOLANT PRE-HEATER 淡水加热器 220ACV 1000W1.3 LUB OIL SYSTEM 滑油系统1.3.1 OIL PUM

16、P 机油泵1.3.2 OIL FILTER 滑油滤器1.3.3 OIL COOLER 滑油冷却器 1.4 FUEL OIL SYSTEM 燃油系统1.4.1 FUEL FILTER 燃油滤器1.4.2 HIGH PRESSURE FUEL PUMP 高压油泵1.4.3 GAC GOVERNOR GAC调速器1.4.4 DUAL SKIN HIGH PRESSURE PIPE WITH LEAKAGE ALARM DEVICE 双层高压油管带泄漏报警装置1.4.5 FLEXIBLE HOSE, FUEL INLET & OUTLET. LOOSE 柴油进出口软管，散供1.5 EXHAUST SY

17、STEM 排气系统1.5.1 EXHAUST ELBOW 排气弯管1.5.2 EXHAUST FLEXIBLE SECTION WITH COUNTER FLANGE, AS LOOSE 排气波纹管带配对法兰, 散件供应1.6 STARTING SYSTEM 启动系统(安装在柴油机上)1.6.1 24V DC ELECTRICAL STARTING MOTOR 直流24V电启动马达1.6.2 STARTING BATTERY 启动电瓶（普通免维电瓶120AH, 24V）1.6.3 BATTERY BOX 电瓶箱 1.6.4 CHANGING ALTERNATOR 充电机（安装在柴油机上）1.6

18、.5 FLOAT CHARGER 浮充电装置（安装在控制屏内）2. ALTERNATOR 发电机: 2.1 AVR 电压自动调节器 (MX341)2.2 SPACE HEATER 防冷凝加热器 220VAC2.3 ONE POTENTIALMETER FOR VOLTAGE ADJUST, AS LOOSE 一个手动调压电位器，散供2.4 CABLE GLAND 电缆填料函 (数量和规格在认可图中确认)3. LOCAL CONTROL PANEL 机旁控制控制屏3.1 ANALOGUE DISPLAY 模拟量显示内容3.1.1 LUB. OIL PRESSURE 滑油压力3.1.2 LUB.

19、OIL TEMPERATURE. 滑油温度3.1.3 COOLING WATER TEMPERATURE 冷却水温度3.1.4 SPEED 转速3.1.6 POWER VOLTAGE 电源电压3.1.6 RUNNING HOUR METER 运行小时计3.2 PUSHBUTTON AND SWITCH 按钮和开关3.2.1 START/STOP BUTTON 启动/ 停车按钮3.2.2 IDLE/RATED SWITCH 怠速/额定开关3.2.3 EMERGENCY STOP BUTTON 紧急停车按钮3.2.4 ANSWER/RESET BUTTON 应答/ 复位按钮3.2.5 BUZZER

20、 蜂鸣器3.3 ALARM DESCRIPTION 报警内容：3.3.1 LUB. OIL PRESSURE LOW ALARM 滑油压力低报警3.3.2 COOLING WATER TEMPERATURE HIGH ALARM 冷却水温高报警3.3.3 OVERSPEED SHUTDOWN 超速停机3.3.4 LUB. OIL TEMPERATURE HIGH ALARM 滑油温度高报警3.3.5 STARTING FAILURE ALARM 启动失败报警3.3.6 VOLTAGE LOW ALARM 电源电压低报警3.3.7 FUEL LEAKING ALARM 燃油泄漏报警3.5.8 B

21、ATTERY VOLTAGE LOW ALARM 电瓶电压低报警3.3.9 COMMON ALARM 公共报警3.3.10 LOW LEVEL ALARM OF FRESH WATER 淡水液位低报警4. GENSET CONSTRUCTION: 发电机组的构成4.1 STRONG COMMON BASE 公共底座4.2 ENGINE AND ALTERNATOR FLEXIBLE MOUNTING WITH ISOLATORS发动机和发电机用减震垫弹性安装4.3 RIGID CONNECTION BETWEEN GENSET AND SHIPS RAIL 发电机组和船体刚性安装4.4 PAI

22、NT OF GENSET ACCORDING TO MAKERS STANDARD 机组油漆颜色按照供货厂家标准5 FILES AND DOCUMENTS 文件资料5.1在合同签订两周内供货方向设计方、船厂提供下列认可图6套/批船（中英文）+2CD(AUTO-CAD)，工作图6套/批船（中英文）+2CD，完工图6套/艘（英文）+2CD。SUPPLIER MUST PROVIDE 6 SETS/BATCH SHIP APPROVAL DOCUMENTS（CHINESE & ENGLISH）+2CD(AUTO-CAD) WITHIN ONE WEEK AFTER CONTRACT SIGNED 6

23、 SETS/ BATCH SHIP WORKING DOCUMENTS(CHINESE & ENGLISH) +2CD6SETS/SHIP FINAL DOCUMENTS (ENGLISH) +2CD TO DESIGNER、SHIPYARD.5.1.1 柴油发电机组外形图 DIESEL GEN-SET EXTERNAL DIAGRAM5.1.2 机组电气外部接线图 ELECTRIC EXTERIOR DIAGRAM OF LOCAL CONTROL PANEL5.1.3 机旁控制箱原理图 SCHEMATIC OF THE LOCAL CONTROL PANEL5.1.4 燃油系统图、滑油系统

24、图、冷却系统图、排气系统图FUEL SYSTEM DIAGRAM、LUB. SYSTEM DIAGRAM、COOLING SYSTEM DIAGRAM、EXHAUST SYSTEM DIAGRAM5.2 机组出厂时,供货方提供下列文件、资料（以单套机组计）SUPPLIER PROVIDE THE FOLLOWING FILES AND DOCUMENTS WHEN THE GEN-SET DELIVERY (ONLY FOR THE SINGLE SET)5.2.1 机组电气外部接线图 ELECTRIC EXTERNAL DIAGRAM OF LOCAL CONTROL PANEL5.2.2

25、机旁控制箱原理图 SCHEMATIC OF THE LOCAL CONTROL PANEL 5.2.3 机组产品合格证书 CERTIFICATION OF GEN-SET5.2.4 机组装箱清单 PACKING LIST OF GEN-SET5.2.5 柴油机产品合格证书 CERTIFICATION OF THE DIESEL ENGINE5.2.6 柴油机使用保养说明书 MAINTENANCE & OPERATION INSTRUCTIONS OF DIESEL ENGINE 5.2.7 发电机产品合格证书 CERTIFICATION OF ALTERNATOR5.2.8 发电机产品说明书I

26、NSTRUCTION BOOK OF THE AC ALTERNATOR5.2.9 柴油机CCS证书 CCS CERTIFICATE OF DIESEL ENGINE5.2.10 发电机CCS证书 CCS CERTIFICATE OF GENERATOR 5.2.11 发电机组CCS 证书 CCS CERTIFICATE OF GENERATOR SET6 机组试验及验收 SHOP TEST AND INSPECTION OF GEN-SET.6.1 机组供货方按GB/T13032-91船用柴油发电机组通用技术条件和船级社规范编制的试验大纲进行出厂试验, 试验前向船厂提供试验大纲, 负载试验按

27、功率因数0.8进行。THE GEN-SET SHALL CARRIED OUT SHOP TEST BEFORE DELIVERED BY THE SUPPLIER ACCORDING TO THEGB/T3032-91 MARINE DIESEL GEN-SET GENERAL TECHNICAL CONDITIONAND RULES OF CLASSIFICATION，TEST PROCEDURE SHOULD BE SUPPLIED TO SHIPYARD BEFORE TESTING，LOAD TEST CARRIED OUT AT POWER FACTOR 0.8. 6.2 机组出厂

28、试验时,提前通知并邀请订货方、船厂等有关人员参加。THE CLIENT AND SHIPYARD MUST BE NOTICED AND INVITED TO ATTEND IN TIME WHEN GEN-SET CARRIED OUT THE SHOP TEST BEFORE DELIVERY.6.3 技术服务：机组装船后进行系泊试验时,船厂提前7天通知供货方，供货方应派员免费提供指导安装调试服务，船厂需提供必要的便利。TECHNICAL SERVICE: WHEN GEN-SET INSTALLATION ON BOARD AND BASIN TRIAL, SHIPYARD INFORM

29、 SELLER BEFORE 7 DAYS TO PARTICIPATE IN TESTING, SELLER SHOULD ARRANGE SERVICE ENGINEER FREE TO CONSTRUCT INSTALLATION AND COMMISIONNING, SHIPYARD NEED SUPPLY NECESSARY ASSISTANT. 7 质量保证期QUALITY WARRANTY PERIOD 在用户按供货方提供的产品使用说明书中所规定的条款进行正确使用和保养的情况下,产品质量保证期为交船后一年或机组出厂后12个月，以先到为准。保用条件范围，并不包括因人为或不正当使用所引致的损耗及仪表传感器等设备。WARRANTY PERIOD FOR THE GENERATOR SET IS ONE YEAR FROM VESSEL DELIV