大众汽车尼龙6材料标准PA6VW50134docx.docx

1、大众汽车尼龙6材料标准PA6VW50134docxVOLKSWAGENAKTIFKGCSEllSCHAFTGroup Standard VW 50134Issue 2011-05Class. No.: 55121Descriptors: PA6. polyamide 6, glass fiber-reinforced. mineral-reinforced.巳ngine compartment, chassis. bodyPA6 for Finished Parts Outside the Vehicle InteriorMaterial Requirements1ScopeThis Stan

2、dard defines the material requirements for glass fiber-reinforeed and/or mineral-reinforced PA6 in the engine, chassis, gearbox, and body areas (without paint).2Descripti onThe description consists of the following elements:PA6 as per VW 50134 + gradearea of application 0,7 weight percent 巴04.3Melti

3、ng temperatureSee Section 73The melting temperature must be higher than 215 C.Page 3VW 50134: 2011-054.4Elevated-temperature behaviorThe parts must not exhibit any change in shape or surface after undergoing heat aging and being cooled down subsequently; see Section 7.4. The dimensional change in le

4、ngth and width must not exceed 0,5% 4.5Low-temperature behaviorThe finished parts must be fully functional at low temperatires; see Section 7.5. They must remain free of cracks and other damage after being subsequently heated up to room temperature.5Material requirementsThe required properties as a

5、function of the filler must be obtained from Table 1 and Table 2.Table 1GradePA6-1-APA6-2-APA6-3-APA6-4-APA6-5-ANo.PropertyUnitRequireme nt1MaterialPA6PA6PA6-GF15PA6-GF10-MD20PA6-GF20-MD252Stabilizati on/modificatio nHeat-stabilizedModified to resist impacts, heat- stabilizedHeat-stabilizedHeat-stab

6、ilizedHeat-stabilized3Markingas per VDA 260PA6PA6 PA6-GF15 PA6-(GF10+MD20)PA6-(GF20+MD25) 3,5 1625n2,6 48.2ConditionedkJ/m2202 402 10 i i ! 9,4 59Yield stress as per DIN EN ISO 527-1 and DIN EN ISO 527-2 and Section 7.79.1Crysee Section 3.4MPa2 702 55-Table 2GradePA6-6-APA6-7-APA6-8-APA6-9-APA6-10-A

7、No.PropertyUnitRequirement1MaterialPA6-GF25PA6-GF30PA6-GF35PA6-GF40PA6-GF502Stabilization/modificationHeat-stabilizedHeat-stabilizedHeat-stabilizedHeat-stabilizedHeat-stabilized3Markingas per VDA 260PA6-GF25 PA6-GF30 PA6-GF35 PA6-GF40 PA6-GF50 8n 102 12 132 168.2ConditionedkJ/m122 202020 179Yield st

8、ress as per DIN EN ISO 527-1 and DIN EN ISO 527-2 and Section 7.79.1Drysee Section 3.4MPa9.2Conditioned see Section 3.4MPa10Breaking stress as per DIN EN ISO 527-1 and DIN EN ISO 527-2 and Section 7.710.1Drysee Section 3.4MPa1302 140 150 160P20510.2Conditioned see Section 3.4MPa8090 100 1102 13711El

9、ongation at break as per DIN EN ISO 527-1 and DIN EN ISO 527-2 and Section 7.711.1Drysee Section 3.4%2,52 2,52 2,52 2,52 2,511.2Con ditioned see Section 3.4%256262 44,5Page 7VW 50134: 2011-056Requirements dependent on the place of useFor some places of use, additional requirements must be met; see T

10、able 3 to Table 5.Normally, heat aging must be performed at 150 C for the intake area of application. A different temperature may be required as per a pertinent drawing entry (see Table 4).Table 4 - IntakeNo.PropertyUnitRequirement1Behavior when exposed to blowby gas constituents after 2 cycles as p

11、er est Specification PV 3936No embrittlement, no change in shape or suJ face that affects the functionality negatively1.1Change (as a percentage) in mechanical properties in comparison to as-received condition (conditioned yield stress, conditioned elongation at break, conditioned notched impact str

12、en gth)S50No.Froperty ,UnitRequirement2Properties after heat aging at 150 C for 1 000 h or as per drawing specificationSee Section 7.9No embrittlement, no change in shape or sur face that affects the functionality negatively2.1Change (as a percentage) in me- chanical properties in comparison to as-r

13、eceived condition (dry yield stress, dry elongation at break, dry notched impact strength)%S50Table 5 一 Fan wheelNo.PropertyUnitRequirement1Properties after heat aging at 150 C for 1 000 hSee Section 7.9No embrittlement, no change in shape or surface that affects the functionality negatively1.1Chang

14、e (as a percentage) in me- chanical properties in comparison to as-received conditi on (dry yield i iff stress, dry elongation at break, dry notched impact strength)% a30 I2Weld line strength, deviation (as a percentage) from homogeneous areas in terms of mechanical properties Sse Section 7.8%57Note

15、s on testing7.1Processing qualityAt least 3 whole finished parts are aged in a stress-relieving medium e.g., 35% ZnCI2 solution (sol- dering fluid) for 48 h at room temperature. After being aged in the medium, the specimens must be rinsed with tap water and then dried for 24 h at 70 C. They are then evaluated.7.2Moisture contentThe moisture content is determined by drying the specimens in the (vacuum) oven. At least 3 specimens rrust be taken from 3 parts; these specimens are weighed with an accuracy of 0,01 g and