1、for rapid product development Abstract: This paper proposes a novel integrated system of rapid product development based on rapid prototyping, and develops a networked manufacturing service system which offers better support for the rapid product development in small and medium sized enterprises by
2、taking full advantage of the quickly evolving computer network and information technologies. The architecture of the networked manufacturing service system is presented. Furthermore, some of the key issues, including modeling and planning a manufacturing chain, selecting feasible collaborative manuf
3、acturers, queuing a manufacturing task, using the synchronously collaborative work environment, and constructing a suitable running platform, are described in detail. Java-enabled solution, together with web techniques, is employed for building such a networked service system. Finally, an actual exa
4、mple is provided illustrating the application of this service system.Keywords:Rapid product development; Rapid prototyping; Service system; Web-based application1. Introduction This is the era of information technology. Information technology has influenced every realm of society, and dramatically i
5、mpacted on the traditional industry.Current industries are facing the new challenges:quick response to business opportunity has been considered as one of the most important factors to ensure company competitiveness; manufacturing industry is evolving toward digitalization, network and globalization.
6、In order to respond to the change effectively,manufacturing strategy has to be modified from time to time in accordance with the market situation and customer demand. Any change of strategy should enable manufacturers to be better equipped themselves,with capabilities to cope with demands suchas a f
7、aster response to market changes, a shortenedlead time of production, improved quality and speed,the ability to deliver quality products to global customers,and improved communications and transportationsystem 1. It is an established fact that the useof computers in design and manufacturing constitu
8、testhe most significant opportunity for substantial productivitygain in industry. It has now been widelyaccepted that the future of manufacturing organizationswill be information-oriented, knowledge drivenand much of their daily operations will be automatedaround the global information network that
9、connectseveryone together 2. In order to meet the demand ofrapid product development, various new technologiessuch as reverse engineering (RE), rapid prototyping (RP), and rapid tooling (RT) have emerged and areregarded as enabling tools with abilities to shorten theproduct development and manufactu
10、ring time. Forexample, it has been claimed that RP can cut newproduct development costs by up to 70% and the timeto market by 90% 3. However, these equipments aretoo expensive for the small and medium sized enterprises(SMEs), and many techniques such as 3D CADsolid modelling, RP process planning, fr
11、ee-form surfacesreconstruction, etc., require the high skilled personnelto complete. Therefore, it is especially difficultfor the SMEs to take full advantage of these technologiesin the product development process. In order tooffer the support of rapid product development fornumerousSMEs,manyRPservi
12、ce bureaus (SBs)whichcan not only manufacture physical prototype and rapidtooling but also provide other engineering services,have been established. By 2001, there are more than500 SBs all over the world. But not every SB canpossess all design and manufacturing capabilitiesrequired, it must employ e
13、ffectively the externalresource to better satisfy client requirements. Namely,a virtual enterprise which usually defined as a temporaryalliance of enterprises that come together to sharetheir skills, core competencies, and resource in order tobetter respond to business opportunities, whose cooperati
14、onis supported by computer networks 46, is tobe founded. Every SBconducts only the tasks of its corecompetencies, and depends on numerous partners tocarry out the remaining tasks that this SB has no such manufacturing capabilities to accomplish in time.While a new thought emphasizing service quality
15、 is becoming a basic strategy by which manufacturing industries can win global competition in the 21st century. Teleservice engineering is an emerging fieldwhichaddresses service issue for manufacturers and customers. As digital manufacturing technique progresses quickly, digital service will be int
16、egrated seamlessly into the digital design and manufacturing system 7. The internet, incorporating computers and multimedia, has provided tremendous potential for remote integration and collaboration in business and manufacturing applications. In order to provide a production collaborative environme
17、nt for many SMEs and SBs to implement the networked manufacturing, it is especially urgent for many SBs and SMEs to construct a service platform of networked manufacturing to speed up the product development process of the SMEs.The rest of this paper is organized as follows.Related research work is
18、reviewed in Section 2. In Section 3, we introduce an integrated system of rapid product development based on RP. Section 4 describes the workflow and functional design of the networked manufacturing service system. The configuration of system running platform is presented in Section 5. In Section 6,
19、 we discuss the design of internet application. A case study is demonstrated in Section 7. Finally, Section 8 concludes the paper.2. Related research With the development of computer network and information technologies, the networked manufacturing techniques are playing a more and more important ro
20、le in manufacturing industry. Substantial investments have been made to support the research and practice of 950networked manufacturing (telemanufacturing or global manufacturing) from both the academic community and industrial bodies all over the world in recent years. A number of strategies and fr
21、ameworks have been proposed. Abdel-Malek et al. 8 described a structure within which a company can outsource several of its production and design activities via internet and developed a model to aid a company in selecting among the available technological and functional alternatives to maximize its
22、flexibility. Montreuil et al. 9 presented a strategic framework for designing and operating agile manufacturing networks, enabling to collaboratively plan, control and manage day-to-day contingencies in a dynamic environment. Tso et al. 10 introduced the architecture of an agent-based collaborative
23、service support system, which is able to carry out service requests in a manufacturing information network through some specially designed virtual agents. Cheng et al. 11 put forward an integrated framework for web-based design and manufacturing which is developed based on Java solution and CORBA-OR
24、G broking technologies. Offodile and Abdel-Malek 12 introduced a framework for integrating IT and manufacturing strategies using the virtual manufacturing paradigm. Huang et al. 13 presented a holonic framework for virtual enterprises and control mechanisms of virtual enterprises under this framewor
25、k. OSullivan 14 described an information architecture and associated toolset for understanding and managing the process of business development. Akkermansa and Horstc 15 discussed managerial aspects of information technology infrastructure standardisation in networked manufacturing firms and present
26、ed a strategic framework to guide managers in making sensible decisions regarding IT infrastructure standardisation, based on a number of pre-existing economic and management theories, such as transaction cost theory, organisational design and IT maturity growth stages. Jin et al. 16 presented a res
27、earch on key application technologies and solutions, which includes a network safety strategy which ensures data transfer among the leaguer members; production data management based on Web/DOT (distributed object technology) and XML criteria which ensure data exchange in structure-variance character
28、istic environments; the network platform which provides the conversion service of different types of CAD files. Woerner and Woern 17 introduced a new web service based platform providing developed methods for co-operative plant production within virtual engineering. To full realize the teleservice e
29、ngineering in todays globalized manufacturing industry and meet the current market situation and customer demand, a number of global manufacturing networks have been established by, among others, the Society of Manufacturing Engineer 18, Lockheed Martin (AIMSNET) 19 and 3M (the 3M Innovation Global
30、Network) 20. Todays industries are facing serious structural problems brought about by their rapid development of overseas activities under a global integrated manufacturing environment. Service and maintenance are becoming extremely important practices for companies to maintain their manufacturing
31、productivity and customer satisfaction in foreign regions. Due to the inherent problems of traditional help desk support, some companies have started developing web-based online customer service support system. Foo et al. 21 described an integrated help desk support for customer service via internet
32、. Lee 7 discussed the concept and framework of a teleservice engineering system for the life cycle support of manufacturing equipment and products. A system for remote customer support has been created in the FCSA demonstrator of the Globerman 21 project 22. The purpose of these systems above is to provide effective and responsive remote support to customers in the use, maintenance and troubleshooting of their equipment.University of California is studying and developing a project called the Tele-Manufacturing Facility (TMF) which is to create an au
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