1、THICKNESS RANGE OF WELD METAL5200080焊后热处理类别(PWHT)无 (AW)评定标准QUALI.STAND.ASME volume IX(NB/T47014-2011) 目录CONTENTS 页PAGE1.焊接工艺评定任务书TASK DESCRIPTION FOR WPQ ( 1 )2. 焊接工艺指导书WEPDING PROCEDURE SPECIFICTION(WPS) ( 3 )3.焊接工艺评定施焊记录WELDING RECORD OF WPQ. ( 1 )4.外观和无损检测记录表VISUAL CHECK & NDE RECORD ( 1 )5.焊接工艺评
2、定报告PROCEDURE QUALIFICATION RECORD(PQR)( 3)6.焊接材料质量证明书QUALITY CERTIFICATION FOR WELDING CONSUMABLE ( 1 )7.母材材质质量证明书 STEEL MATERQUALITY CERTIFICATE ( 1 )8.焊缝射线检测报告WELD RADIOGRAPHIC TESTING REPORT ( 1 )9.化学成分分析报告CHEMICAL COMPOSITIOM ANALYSIS REPORT ( 4 )10.焊接接头力学性能试验报告WELDED JOINT MECHANICAL PERFORMANC
3、E TEST REPORT( 2 )结论CONCLUSION本评定按 NB/T47014-2011标准规定进行,此确认各项试验记录正确。This qualification has been done in accordance with the standard NB/T47014 - 2011. This is to verify that the test records are correct.符合ASME规范第九卷焊接工艺评定的各项要求,合格。CONFORMS TO ASME standard volume welding craft evaluation each requirem
4、ent, qualified.结果RESULT: 合格PASS 编制ISSUED BY审核REVIEWed by批准approved by焊接工艺评定任务书TASK DESCRIPTION FOR WPQ任务来源TASK SOURCE:页PAGE 1 of 1焊接方法WELDING PROCESS: SMAW焊接位置WELDING POSITION: 1G接头形式简图GROOVE TYPE保护气体SHILEDING:/预热温度PREHEATING TEMP. oC:层间温度INTERPASS TEMP. oC:1000C清根方法CLEAN OF ROOT:碳弧气刨+打磨去氧化层Carbon a
5、rc air gouging焊后热处理POST WELDING HT:母材 BASE METAL焊材WELDING MATERIAL:GB/T983钢号STEEL GRADE:GB/T4237 (S31803)焊条牌号ELECTRODE TRADE NAME:E2209-16类、组别号TYPE & GROUP NO.:焊丝牌号WELDING WIRE TRADE NAME:规格SIZE:40焊剂牌号FLUX TRADE NAME:评定标准STANDARD:ASME volume IX( NB/T47014-2011)检验项目、评定指标及试样数目EXAM.ITEM、REQUIREMENTS &
6、SPECIMEN NUMBER检验项目EXAM. ITEM检验标准STANDARD评定指标REQUIR-MENT检验标准STANDARD试样数量SPECIMENNUMBER外观检查VISUAL EXAM.GB5025I级拉伸试验TEN-SILETEST常温高温焊缝 NOR TEMP.HIGH TEMP.WELDGB/T26512无损检测NDE射线RTJB4730级超声UT弯曲试验BEND面弯FACE BEND背弯BACK BEND侧弯SIDE BEND4渗透PT磁粉MT冲击试验IMPACT 焊缝热影响区HEAT AFFECTED ZONE OF WELD SEAMGB/T2650焊缝金属化学成
7、份CHEM.COM.OF WELDGB/T224接头硬度检验HARDNESS EXAM. OF JOINTGB/T2654金 相METALLOGRAPHY晶间腐蚀试验INTERGRANULARCORROSION TESTASTM A2623微观MICRO宏观MACRO要求完成日期TIME TO BE FINISHED:产品施焊之前BEFORE WELDING THE PRODUCT编 制审 核REVIEWED BY焊 接 工 艺 指 导 书WELDING PROCEDURE SPECIFICATION 编 号 NO: NEP/WPS1501 编制ISSUED BY: 审核REVIEWED BY
8、: 批准APPROVED BY:焊接工艺指导书焊接工艺指导书编号WPS NO: NEP/WPS1501 页 PAGE 1 OF 2 焊接方法WELDING PROCESS:手工电弧焊 SMAW 焊接工艺评定报告编号PQR NO:NEP/PQR1501 母 材BASE METAL:类别号P NO: 10H (Fe-10H) 组别号P NO: 1 与类别号P NO: 10H(Fe-10H ) 组别号P NO: 1 相焊WELDING或标准号OR SPECI.NO: ASTM A240(GB/T4237) 钢号STEEL GRADE: S32205(S22253) 与标准号WELD WITH SPE
9、CI.NO:ASTM A240(GB/T4237) 钢号STEEL GRADE: S32205(S22253)相焊WELDING适用范围APPLICABLE RANGE:母材厚度范围THICKNESS RANGE OF BASE METAL:对接焊缝BUTT WELD: 5200 角焊缝FILLET WELD: / 焊缝金属厚度范围 THICKNESS RANGE OF WELD METAL: 080 备注REMARKS:WELDING MATERAILS焊材类别TYPE焊 丝WIRE焊 条ELECTRODE焊 剂FLUX焊材标准STANDARDASME SFA-5.4(GB/T983)焊材型
10、号MATERIAL TYPE焊材牌号TRADE NAME备注REMARKS: NEP/WPS1501 页 PAGE 2 OF 2 焊接位置WELDING POSITION: 1G 焊后热处理POSTWELD HT:对接焊缝位置BUTT WELD LOCATION: F 温度范围TEMP.RANGE(oC): 100 角焊缝位置FILLET WELD LOCATION: / 保温时间TEMP.HOLDING TIME(h):预热PREHEATING:预热温度(允许最低值)PREHEATING TEMP.(oC)(ALLOWED MINIMUM VALUE) / 层间温度(允许最低值)INTERP
11、ASS TEMP.(oC)(ALLOWED MINIMUM VALUE) 100 预热保温时间PREHEATING HOLDING TIME: / 加 热 方 式HEATING TYPE:气体种类GAS TYPE混合比MIXING RATE流量FLOW RATE(L/min)保护气SHIELING尾部保护气REAR SHIELDING背面保护气BACK SHIELDING电流种类和极性CURRENT TYPE & POLARITY: DCEP 焊接电流范围CRUUENT RANGE(A): 80160 电弧电压VOLTAGE(V): 2226 PROCESS焊层LAYERS填充材料FILLER
12、 METAL焊接电流CURRENT电弧电压ARC VOLTAGE(V)焊接速度TRAVEL SPEED(mm/min)牌号TRADE NAME 规格SIZE极性POLARITY电流CURRENT(A)3.2DCEP80110202490120244.01101602426110130578101112钨极类型及直径TUNGSTUN TYPE & SIZE: / 喷嘴直径GAS CUP SIZE(mm):直焊或不摆动焊VERTICAL OR UNSWING WELDING: 不摆动 Unswing 多道焊或单道焊MULTIPASS OR SINGLE PASS: 多道 Multipass 焊前及
13、层间清理: 机械打磨 CLEAN BEFORE WELDING & INTERLAYERS: Mechanicl sanding 背面清根方法: 碳弧气刨 BACK CLEAN OF ROOT: Carbon arc air gouging 锤击HAMMERING: Hammering :焊接工艺评定施焊记录WELDING PROCESS RECOED FOR WPQ焊接工艺评定编号PQR NO: NEP/PQR1501母 材 BASE METAL钢号STEEL GRADE规格炉批号LOT NO检验编号EXAM. NO备 注REMARKSS322051507GB-03山西太钢焊材WELDING
14、 MATERIALTRADE烘干温度及烘烤时间DRYING TEMP. & TIME3.2531332011HC1412063500C 12h4.0531340021HC141207接头形式GROOVE TYPE:焊接顺序(WELDING ): GMAW 焊接位置WELDING POSITION: 1G 预热温度PREHEATING TEMP.oC: / 层间温度INTERPASS TEMP.oC: 1000C 碳弧气刨 Carbon arc air gouging 保护气体SHIELDING GAS: / 焊后热处理POST WELD HT: / 消氢处理HYDROGEN REMOVING
15、TREATMENT: / 焊接设备POWER SOURCE:ZX7-400 测试仪器INSPECTION DEVICE: TN435(infrared radiation thermometer) 焊接方法LAYER焊材焊材直径DIA.OF FILLER METAL(mm)电流 CURRENTTRAVEL SPEED(mm/min)钨极直径DIA.OF ELECT.(mm)喷嘴直径DIA.OF GAS CUP NOZZLE(mm) TYPE POLARITY焊工姓名WELDERS NAME杨科钢 印STAMPH03检验员EXAMINER工艺记录RECORDED BY周正伟审 核外观和无损检测记
16、录表VISUAL INSPECTION & NDE RECORD焊 缝 外 观 检 查VISUAL INSPECTION FOR WELD表面裂纹CRACK无单面焊根部未焊透ROOT UNPENETRATED OF SINGLE WELDING表面气孔GAS CAVITY 单面焊根部未熔合ROOT UNFUSED OF SINGLE WELDING弧 坑ARC PIT单面焊根部凹陷ROOT CONCAVEOF SINGLE WELDING咬 边UNDERCUT焊 脚WELD FOOT焊缝余高REMAINING HIGHT OF WELD1.0焊脚差DIFFERENCE OF WELD FOOT
17、检验员EXAMINED BY: 审核人REVIEWED BY:RT无损检测 XT YT 检测报告编号REPORT NO:PQR1501检测标准片 号FILM NO等 级LEVEL结 果RESULT检测标准STANDARD结 果RESULTJB/T4730IPass检测者EXAMINED BY:见原始报告SEE ORIGINAL REPORT 审核人REVIEWED BY:见原始报告SEE ORIGINAL REPORTMT PT UT 检测报告编号REPORT NO:检测部位LOCATION备 注REMARKS: 见报告 审核人REVIEWED BY: 见报告铁素体含量FERRITE CONT
18、ENT: Pass(焊缝铁素体含量为47%,热影响区铁素体为50%)测量标准STANDARD: ASTM E562进行铁素体测定铁素体测量仪FERRITE DETERMINATING DEVICE: FMP-30见报告PROCEDURE QUALIFICATION RECORD(PQR)共 3 页 第1页 Page 1 of 3单位名称Company name 湖南耐普泵业有限公司 HunanLtd.预焊接工艺规程编号WPS No . NEPWPS 1501所依据焊接工艺评定编号PQR No. NEPPQR 1501 焊接方法Welding Process(es) SMAW 机动化程度(手工、
19、机动、自动) Type(s) 手工 Manual接头坡口简图JOINTS :母材BASE METALS:材料标准Material Spec. ASTM A240 GB/T4237 材料代号TYPE NO:S32205( 022Cr22NI5Mo3N) 类、组别号P - N o .: 10H-1(Fe-10H) 与类、组别号P - N o . 10H-1(Fe-10H) 相焊厚度Thickness of Test Coupon 40 直径Diameter of Test Coupon / 其他Other / 焊后热处理POSTWELD HEAT TREATMENT:保温温度Temperature
20、(0C) / 保温时间Time(h) / 气体GAS: Percent Composition 百分比组成Gas Type气体 Mixture 混合比 Flow Rate 流量(L/min) 保护气Shielding: / / / 尾部保护Trailing: / / / 背部保护Backing:填充金属FILLER METALS:焊材类别Filler Metal F-No. FeT-10H 焊材标准SFA Specification GB/T983 焊材型号Welding consumables. E2209-16 焊材规格Size of Filler Metals 3.2/4.0 焊缝金属厚
21、度Weld Metal Thickness 40 其他Other 电特性ELECTRICAL CHARACTERISTICS :电流种类Current AC or DC DC 极性Polarity DCEP 钨极尺寸Tungsten Electrode Size / 焊接电流Welding Current(A) 80160 电弧电压Arc voltage(V) 2226 其他Other 最大线能量Weld heat input 15.3kJ/焊接位置POSITIONS:焊缝位置Position of Groove: 1G 、F 焊接方向Weld Progression(UP, Down):其它Other:技术措施TECHNIQUE:焊接速度Travel Speed (cm/min) 913 摆动或不摆动Swing or not 不摆动 Unswing 摆动参数Oscillation / 多道焊或单道焊Single or Multiple Pass 多 Multiple 多丝焊或单丝焊 Single or Multipl
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