1、2MW双馈变流器检查记录许继集团 产品编号/Serial No. 2MW双馈变流器检查记录2MW DFIG Converter Factory Inspection Record 许继柔性输电系统公司XJ Flexible Transmission System Corporation1. Visual Inspection/外观检查The test object is de-energized. All fuses are open.测试时柜体必须断电,所有熔断器必须断开。1.1 Overview of Cabinet Construction/机柜结构总览 Description of o
2、peration操作描述Inspection/检查结果Comment备注OK合格Error不合格Rework返工Damaged paintwork, corrosion protection漆层、防腐保护层损坏Nameplate, serial number/铭牌,序列号Cabinet labeling/柜体标签Cabinet key/柜体钥匙At least 1 cabinet key must be provided,on the outside机柜外至少有一把钥匙Terminal screws/端子螺丝The screws must be tighten (also spare term
3、inals)螺丝须紧固(包括备用端子spare terminals)Documents supplied/配备文档 Copy of 1/配线图1份Component labeling/元器件标签See/见1Loose cables, cable glands, edges电缆松动、电缆接头、边缘All the cables are securely laid/所有电缆应敷设牢固No loose connections/接线无松动Sharp edges are protected/边缘尖锐的应有防护措施Loose screws/螺丝松动Screws that are not used are a
4、lso tightened不用的螺丝也要紧固Ground connections/接地接线Connections to cabinet walls, doors, and sockets are secure柜壁、门、端子连接应牢固安全Description of operation操作描述Inspection/检查结果Comment备注OK合格Error不合格Rework返工Ground connections-components/元器件接地All components are grounded所有元器件应接地Cables color-coded as per diagram按照图纸对电缆
5、进行颜色标注 See 1/见1Spare miniature fuses/备用小型熔丝试验 tester: 校核 check: 日期 date: 1.2 Inspection of Protective Features/保护特性检查Measure with ohmmeter/使用欧姆表进行测量。Description of operation操作描述Inspection/检查结果Comment备注OK合格Error不合格Rework返工Housing grounding/外壳接地OhmResistance between control cabinet and PE conductor控制柜
6、与接地排间的电阻0.3PE potential/PE电位Ohm PE connection to PE bar/PE到接地排0.3试验 tester: 校核 check: 日期 date: 1.3 Device Settings /元件设置(功率柜)Description of operation操作描述Inspection/检查结果Comment备注OK合格Error不合格Rework返工-F1.6,-F1.7,-F1.7.1 surge arrestors/避雷器 See 1/见1-F1.8 fuse/熔断器 See 1/见1 gR 20A-F2.5,-F2.5.1,-F2.6 fuses
7、/熔断器 See 1/见1 550ADescription of operation操作描述Inspection/检查结果Comment备注OK合格Error不合格Rework返工-Q2.6 automatic circuit breaker (EMAX E2)断路器(EMAX E2) See 1/见1-T2.1,-T2.3,-T2.4 current transformer/电流互感器See 1/见1-F3.0,-F3.1.1,-F3.1.2 surge arrestor/避雷器See 1/见1-F3.1 fuse/熔断器See 1/见1 gR 20A-L4.4 generator chok
8、e/机侧电抗器See 1/见1 25H/650A-F4.7,-F4.8.1,-F4.8.2 surge arrestors/避雷器 See 1/见1-F4.8 fuse/熔断器 See 1 gR 30A/见1 gR 30A-F5.5,-F5.7,-F5.9 fuses/熔断器 See 1/见1 250A-Q5.3 line contactor/网侧接触器 See 1/见1-T5.4 common mode choke/共模电感 See 1/见1-C6.0,-C6.1,-C6.2,-C6.8,-C6.9 capacitors/电容 See 1/见1 100.3FDescription of op
9、eration操作描述Inspection/检查结果Comment备注OK合格Error不合格Rework返工-R7.1,-R7.2,-R7.3,-R7.4,-R7.5,-R7.6,-R7.7,-R7.7.1,-R7.8 resistor/电阻 See 1 fixed on water cooling plate见1 1.5/800W固定在水冷板-C7.0,-C7.1,-C7.9 capacitors/电容 See 1/见1 100.3F-R8.4,-R8.5 discharge resistor/放电电阻 See 1/见1 100k/600W (固定在水冷板)-Q9.3 precharge
10、contactor/预充电接触器 See 1/见1-F9.4 fuse/熔断器 See 1/见1 gR 8A-L9.4 precharqe chok/预充电电感 See 1/见1 22mH/2A-G9.4 precharqe rectifier/预充电整流桥 See 1/见1-R10.1. R10.3 resistor/电阻 See 1/见1 22 /200W -C10.6,-C10.7,-C10.8 capacitor one phase/单相电容See 1/见1 0.1F-F10.1,-F10.3 fuse/熔断器 See 1/见1 gR 8A-L11.2 line choke/网侧电抗器
11、 See 1/见1-V12.3 PM3000W See 1/见1Description of operation操作描述Inspection/检查结果Comment备注OK合格Error不合格Rework返工-B13.1 receiver/光纤转换模块 See 1/见1-R16.4,-R16.5,-R16.6,-T16.8temperature resistors/热敏电阻 See 1/见1-M17.0,-M17.2,-M17.4,-M17.7 fans/风机 See 1/见1-P18.2 SINEAX CAM See 1/见1-Q19.2 crowbar disconnector/Crowb
12、ar隔离开关 See 1/见1-V19.1,-V19.2,-V19.3,-V19.6diode modules rectifier/整流桥模块 See 1/见1-R19.4,R19.6 resistors/电阻 See 1/见1-C19.7 capacitor single phase/单相电容 See 1/见1 0.47F-B20.3 Crowbar control WTCBA200A/控制板 See 1/见1-E27.1 cabinet heating A/柜体加热器A See 1/见1-E27.3 cabinet heating B/柜体加热器B See 1/见1试验 tester: 校
13、核 check: 日期 date: 1.4 Device Settings /元件设置(控制柜)Description of operation操作描述Inspection/检查结果Comment备注OK合格Error不合格Rework返工-T1.1 Phoenix contact power supply 菲尼克斯接触电源 See 1/见1-K1.3,-K1.4,-K1.5,-K1.6,-K1.7 aux. relais/辅助继电器 See 1/见1 -F1.3,-F1.4,-F1.5 fuses/熔断器 See 1/见1 MT 6.3A-F1.6 fuse/熔断器 See 1/见1 gR
14、16A-T2.3 Phoenix contact buffer module菲尼克斯电源缓冲模块 See 1/见1-B3.0 thermostat/温控器See 1/见1-P3.2 working hour counter/工作时长计数器See 1/见1-K3.5,-K3.6, -K3.8 relais继电器 See 1/见1 -K5.0 SPS module/K5.0 PLC I/O模块 See 1/见1 -Q7.1,-Q7.3,-Q7.5 contactors/接触器 See 1/见1 -K7.5 aux. relais/辅助继电器 See 1/见1 -K8.1.,-K8.3,-K8.5
15、aux. relais/辅助继电器 See 1/见1 Description of operation操作描述Inspection/检查结果Comment备注OK合格Error不合格Rework返工-K9.1,-K9.3,-K9.5,-K9.8 aux. relais辅助继电器 See 1/见1 -B11.5 humidistat/湿度控制器 See 1/见1-Q11.7 contactor/接触器 See 1/见1 -K14.2,-K14.3 aux. relais/辅助继电器 See 1/见1 -R17.1,-R17.1.1,-R17.3,-R17.3.1,-R17.5,-R17.5.1,
16、-R17.8,R17.8.1 resistors/电阻 See 1/见1试验 tester: 校核 check: 日期 date: 2. wiring check /配线检查Description of operation操作描述Inspection/检查结果OK合格Error不合格Rework返工Correct wiring of all components/所有元器件配线正确Comment/备注:试验 tester: 校核 check: 日期 date: 3. Torque check /力矩检查Description of operation操作描述Inspection/检查结果OK合
17、格Error不合格Rework返工The main current loop according to 80% of the installed bolt torque check and draw marks, others hand check/主电流回路的安装螺栓按照80%安装力矩检查并画标记,其它位置的螺栓手测紧固程度Comment/备注:试验 tester: 校核 check: 日期 date: 4. Pressure test/气压试验Content项目standard标准要求Test data试验数据test results /试验结果OK合格Error不合格Rework返工主循
18、环管道0.6MPa气压试验0.8MPa air pressure test the main circulation pipeline无漏气、无破裂现象No leakage, no rupture phenomena20分钟: Mpa20 minutes试验 tester: 校核 check: 日期 date: 5Problem recording and processing/问题记录及处理 sequence number序号Problem Description问题描述Treatment methods and results confirmed处理方法及结果确认Sign&Date签字&日
19、期宋树强161/Q9.3元件上方接线未接好接线接好(已处理)2010.07.14271/R16.4元件未安装安装元件(已处理)2010.07.14371/R16.4元件标签位置贴的不对更正标签位置(已处理)2010.07.14498/R19.6元件上套的热缩管未热缩热缩管热缩(待处理)已处理2010.07.142010.07.15599/.元件上套的热缩管未热缩热缩管热缩(待处理)已处理2010.07.142010.07.156查线发现/X21.0 6a与176/X21.25&未导通/X21.0 6a与176/X21.25&需导通(待处理)已处理2010.07.142010.07.157109
20、/X27.1电缆编号W27.1扎带未剪平整扎带剪平整(待处理)已处理2010.07.142010.07.15888/M17.4风机号牌4、5、6缺少加上风机号牌4、5、6(已处理)2010.07.159电缆号牌W22.1、W23.0、W23.5不正确正确号牌为W22.1、W23.0、W23.5(已处理)2010.07.15 1027/B13.1 34/Q5.3元件电缆号牌缺少加上电缆号牌(待处理)2010.07.1511174/X18.2、175/X16.6.1、176/X21.2、181/X23.0、182/X16.6、183/X26.1、184/X24.0端子上的数字贴纸翘边重贴端子上的贴纸(待处理)2010.07.1512131415161718192021222324 252627282930313233343536373839 6Conclusion/结论 2MW双馈变流器通过所有出厂检验项目,准予出厂。2MW DFIG converter passed all the factory inspection items , Factory granted .
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