自动捆包机英文说明书Word下载.docx

1、 intelligent photoelectric trade, simple adjustment, accurate trade. Perfect operation. And prevent materials from the effect of heat and light high extent. Thus decrease the waste of material and reduce costIII Packing materialsPacking materials used for this machine are compound materials, e.g. pa

2、per/ polyethylene, cellophane/ polyethylene, nylon/ aluminum-plated/ polyethylene, BOPP thin film, tea filter paper and etc.Packing films are used in rolls, with an outside diameter not more than 300mm. the inside diameter of the roll is 75mm. light spots for position control should be provided betw

3、een two individual trade marks. The width of the each light spot is about 5mm, and its length is about 8mm. the light spots should be clear, and the ink should be equal. The stronger the contrast between the light spots and the base film, the more reliable the control.Take care that no trade mark pa

4、ttern or other text should be with the side band where the light spots locate when designing the trade mark to prevent mis-triggering of the photo-electric probe.User should make sure the volume of the packaged product before choosing the packing materials. According to the volume of packaged produc

5、t to make sure the width of the packing material （twidth of bag）, and the distance between trade marks （length of bag）. Designing the picture of packing material should after making sure the volume of packed product and the size of packing bag.The total thickness of packing material is between 0.03m

6、m and 0.1mm, which should depend on the request and feature of package product.IV.Technical specificationsModelgranuleND-DXDK-40ND-DXDK-150Measure method By volume 5-30ml30-150mlBag-size （reference）L:55-110mmW:30-80mm80-150mm60-105mmPacking speed35-80bag/min35-70bag/minPower 220V 50HZ 1.4KW220V 50HZ

7、 1.5KWDimension （mm）LWH60079018008507001550weight300kgControl-system consumptionApprox100WV Whole machine diagrams 1 film supporter 2 photo eye 3 adjustable supporter of photo eye 4 bag-making guide channel 5 electricity sign-surface 6 electricity instruction surface 7 survey temperature thermocoupl

8、e of vertical seal-roll 8 vertical seal-roll 9 horizontal seal-roll 10 final product output 11 plug 12 foot wheel 13 fixed supporter 14 speed changed hand wheel 15 cutter coupling 16 door buttons 17 survey temperature thermocouple of horizontal seal-roll 18 push button 19 pull button 20 material pla

9、te coupling 21 material plate 22 store-bin 23 measure adjustable wrap VII working principle（1）Diagram of packing process 1, FG trade mark packing material （film） 2, trademark formed by film former 3, trade mark undergoing vertical heating seal 4, tidemark undergoing horizontal heating seal 5, trade

10、mark feeding material 6, trade mark horizontal heating seal 7，trade mark cutting offVII. Description of main components:Steeples speed-adjusting mechanism.1. This mechanism is used to adjust the packing speed of machine; its structure is as follow:When adjust speed, first loosen the locknut2, when t

11、urning the handle 1clockwise, the movable wheel 3 moves outward, under the action of spring5 the movable wheel4 on the side of driving wheel press on the V-belt tightly and moves the belt toward the outer edge of belt wheel to increase the speed. When turn the handle1 anticlockwise, the movable whee

12、l 3 presses on the V-belt so that it against the pressure of spring 5, and moves toward the smaller diameter side to reduce the speed. Lock locknut2 after adjusting.2. Controlling system This machine apply the automatic computer controller, for the use method, please refer to the instruction of the

13、ATM-19 series packing controller. 3. Photoelectrical positioning control systemThe adjustment within 0.5mm is finished by using photoelectrical positioning control system. Photoelectrical positioning control command is given off through two micro-switches controlled by two cams on photoelectric head

14、 and main shaft. Photoelectric probe command reflects distance between two light-spots; micro-switch command reflects actual sealing length. When photo-electric probe reflect on light spot, cam rotates to position3, this indicate that a bag length has not achieved. Namely, actual seal length will ex

15、ceed the distance between two light-spot, so vertical roll shall be slowed down, and the command is sent from the lower micro-switch.When photo-electric probe reflect on light spot, cam rotates to position2, this indicate that a bag length has achieved. Namely, actual seal length will be less than t

16、he distance between two light-spot, so vertical roll shall be slowed down, and the command is sent from the upper micro-switch.When photo-electric probe reflect on light spot, cam rotates to position1, this indicate that a bag length has achieved rightly. Namely, actual sealing length will equal the

17、 distance between two light-spot, so no adjustment for the speed of vertical is needed. This time. No command is send from upper and lower micro-switch.To realize same step, machine adopts time relay, to change the turning time of reducing motor. i.e. control the increase and decrease of speed of ve

18、rtical roll. Rotate the “correction” knob on photo-electrical panel to change the correction.4. Eccentric chain wheel mechanismEccentric chain wheel mechanism is set in machine to keep that the linear circumferential speed of vertical sealing roller match that of the horizontal sealing roller when h

19、orizontal sealing roller is performing the sealing when the change of bag length is within a certain range. And the normal operation of the machine is assured.When packing bag size is changed, besides replacing corresponding interval gear, appropriate regulation of eccentric chain wheel is also requ

20、ired. When adjust, loose fixing locknut （ according to the picture ）, rotate adjusting knob, keep certain number（length of packing bag） on the label align with the scale on the shaft, then lock the locknut, then the adjustment is finished. The standard state of eccentric sprocket:Two horizontal seal

21、ing rollers to be sealed together completely, and becomes the horizontal state, the aperture direction of the adjusting sheath of the eccentric chain wheel （semicircle） faces downward, rotate the belt wheel of the main motor anti-clockwise to keep adjusting screw pole and the middle line of main mot

22、or become 45. Then install chain. （6） Diagram of the horizontal sealing roller 6. Diagram of vertical sealing roller for four sides sealing machine Remark: when the machine is three sides sealing, need to reduce two vertical sealing roller 7.The brief structure of feeding material is as following pi

23、cture. Only need to shift adjusting hand-wheel, clockwise forward for reduce, counter-clockwise forward for increase. Besides, the feeding time adjustment of granule and paste-state packing machine is as follow:8. The adjustment of the swivel plates feeding timeAdjustment is as follow:Cutter gears c

24、utter idle gears cutter driving gear Push the cutter gear along thafter achieve the normal, put cutter in its location. Push the cutter gear along the direction of arrow, enable it separate from idle pulley and turn cutter, if cutter is delayed, rotate cutter anti-clockwise, if outstrip, rotate cutt

25、er clockwise, if normal, after achieve the normal, put cutter in its location.9. electrical sections1，main circuit principle diagram （ please refer to picture 12）1.1 brief introductionsThe machine is driven by a model JY7134 single phase, condenser started motor, with power-rate 370w, voltage 220v,

26、and speed 1450r/m. external power is provided through the power socket at the bottom part of the machine. Turn on the power switch and the power indicator lights up. Turn on the motor switch to start the motor, and the motor indicator light up. The motor is protected by fuse.The function of heaters

27、in the heating sealing system is to heat the temperature of vertical and horizontal sealing rollers up to operating temperature in order to seal the packing material together.To check the correct operation of heaters, a 0-10A heater ammeter is installed on the electrical panel. The rated current of

28、the horizontal and vertical sealing roller is 2.2 A to 2.3A. The total current is 4.4to 4.6A, fuses are provided on both vertical hand horizontal sealer to protect the components in case of circuit failure.An electro-magnetic counter is provided to record the production per shift, the counting is co

29、ntrolled by the close and open of the micro-switch that actuated by the counting cam installed on the main shaft. The counter record one count when the main shat rotate one turn to complete one packs. A counter switch is set for correct counting. The counter can be reset by its zero reset devices.VI

30、II. operation method1. Operational procedureoil the following parts before operationParts for routine oil: the four supports of horizontal sealing rollersParts for daily oil, cutter clutch, rotating parts made of copper and copper alloys and parts with relative rotation. Turn on the power switch, the power indicator light up and power c