自升平台钻台滑移装置安装程序 Drillfloor Skidding Unit installati文档格式.docx

1、 安装控制台-8 2.9. Hydraulic & Electric Connection 连接液压&电气管路-103. Attached Table 附表-101. Reference Drawings 参考图纸Drawing No.Drawing nameTP10109-R-BM11-XD-0001DRILL FLOOR SKIDDING GENERAL ARRANGMENT DIAGRAMTP10109-R-BM11-XA-0001DRILLFLOOR SKIDDING HYDRAULIC FLOW DIAGRAMTP10109-R-BM11-XT-0001DRILLFLOOR SKID

2、DING UNIT,WIRING DIAGRAMTP10109-R-BM11-XD-0201DRILLFLOOR SKIDDING UNIT FWD-PORT, GENERAL ARRANGMENTTP10109-R-BM11-XD-0101DRILLFLOOR SKIDDING UNIT CONSOLE, GENERAL ARRANGMENTTP10109-R-BM11-XX-0101DRILLFLOOR SKIDDING UNIT FWD-PORT, LIFTING ARRANGMENTTP10109-R-BM11-XX-0102DRILLFLOOR SKIDDING UNIT CONSO

3、LE, LIFTING RO331-402-401EquiEQUIPMENT INSTALLATION-CANTILEVER & DRILLFLOOR2. Installation procedure 安装过程 Following major components should be installed during the procedure: 过程中主要安装以下主要部件： -Anchor Bracket 支撑架 -Track roller 滚轮 -Lifting cylinder 顶升缸 -Hydraulic cylinder 伸缩缸 -Control Console 控制台 These

4、components should be installed successively. 应依次安装上列组件。 2.1. Preparation before installation 安装前准备 Check the equipment components、installation bolt, etc. 清点各设备组件、安装螺栓等。 Lifting equipments shall be prepared according to lifting procedure. 根据吊装工艺要求准备好吊装设备。 Ensure all lifting items are certified. 保证所有吊

5、具合格。 Ensure sufficient lay down and access areas for all aspects of installation. 保证安装位置各个方向均有足够的下放及通道区域。 Move all obstacles from the area. 清除工作区域的障碍物。 Protect all unconnected electrical cable with suitable tape and label. 用胶带及标签固定好电缆。 Protect hydraulic pipe work with unconnected ends by sealing the

6、 ends to preventthe ingress of foreign contaminants. All temporarily disconnected cables and hoses to be tied back securely. Any cutting or removal of cable / hose supports should be re-instated after completion of installation。 密封好液压管路的端口，以防进入脏物，所以临时未固定的电缆及软管应固定好，直至设备安装完毕才能解除固定。 Protect paintwork f

7、rom scuffing of ropes, slings, etc, with padding.Use pad pieces,spreaders and packing as required。 保护设备表层油漆，防止与绳索等擦碰产生磨损。 A visual inspection of the equipment shall be performed prior to any installation. This inspection will verify proper assembly and integrity of all equipment. All pieces of equip

8、ment installed above 6 feet （1.8 meters） in height shall also be inspected for proper secondary retention of all fasteners. 设备安装前应进行外观检查，用以确认设备装配情况及完整性。所有安装高度在6 feet （1.8m）以上的设备必须检查2.2. Lifting procedure 吊装过程 2.2.1. Lifting Equipment Required: 吊装设备要求： Track roller minimum capacity: 540kg each Lift c

9、ylinders minimum capacity: 150 kg each Anchor bracket minimum capacity: 250 kg each Hydraulic cylinders minimum capacity: 100 kg each Console minimum capacity: 150 kg 2.2.2. Particular process of lifting see the lifting procedure. 具体的吊装过程见吊装工艺。2.3. Install Anchor Bracket 安装支承架 Lift the Anchor bracke

10、t onto the rail the 4 corners, Make sure grease was bestrewed on the rail, And both side space between the side plate and rail is no more than 6mm.（see Figure A）. 将支撑架吊到轨道的四个角上。保证轨道上涂好润滑油脂。安装时保证支撑架两侧边板与轨道的间距不大于6mm（见图A）。 2.4. Install Pressure Intensifier 安装增压器 Install the Pressure Intensifier on the

11、Drill Floor Frame by 8-90U blot and 8-M12 nut, make sure the Pressure Intensifier without Throttle Valve side was the outside of the Drill Floor（see Figure A）. 用8个M12螺栓、螺母将增压器安装到钻台结构上，保证增压器没有节流阀的一侧朝向钻台舷外（见图A）。 Figure A 2.5. Install block 安装阀块 Install the block on the Drill Floor Frame by 20-M12x30 b

12、olt and washer, make sure the block surface with hole was the outside of the Drill Floor, make sure the Pressure Intensifier without Throttle Valve side was the outside of the Drill Floor（see Figure B）. 用20个M12x30的螺栓及M12垫片将阀块安装到钻台结构上，保证阀块带孔的一面朝向钻台舷外。保证增压器没有节流阀的一侧朝向钻台舷外（见图B）。 Figure B 2.6. Install Tr

13、ack Roller and Lifting Cylinder 安装滚轮及顶升缸 Install the track roller and lifting cylinder on the anchor bracket. Make sure the central line of lifting cylinder was coincided with the rail central line in the vertical view. 将滚轮和顶升缸安装到支撑架上，保证顶升缸中心线与轨道中心线一致。 2.7. Install Hydraulic Cylinder 安装伸缩缸 Connect t

14、he Bore side of horizontal hydraulic cylinder to the anchor bracket by the pin and keep plate, Then use substitute pin connect the ROD side to the fixed bracket（will provide by RO）,then weld the bracket to the Drill Floor.Make sure the tolerance of parallelism for both pins no more than 0.05mm（see F

15、igure C）. And make sure the central line of the cylinder was parallel with the central line of drill floor,the tolerance no more than 1mm（see Figure D）. 将水平伸缩液压缸液压缸侧用销子及挡板连接到支撑架上，然后用销子将活塞端连接到固定的托架上，然后将该托架焊接到钻台上。保证两销子的平行度公差不大于0.05mm（见图C），保证液压缸的中心线与钻台中心线平行，公差不大于1mm（见图D） Figure C 2.8. Install Control C

16、onsole 安装控制台 Install the control console under the Drill Floor by 4-M12X40 bolt and washer. 安装控制台，参考图纸： RO331-402-401 Rev.1 Equipment Installation-Cantilever & Drill Floor Figure D Electric Connection 连接液压&电气管路 Reference Drawings: TP10109-R-BM11-XA-0001 ; Connect, route and secure all hydraulic pipi

17、ng, hoses and fittings per the above drawings and schematics.Make sure no leak of the pipework. 连接好所有液压管路、软管、配件等，确保管路无泄漏。 参考图纸：TP10109-R-BM11-XA-0001 ;3. Attached Table 附表ItemsFastenersBolt Grade Black FastenersHot Dipped SpunGalvanisedZinc PlatedXlan Coated8.810.9SizeTorque Load （Nm）M5NA5.24.8M6M8M

18、10M12M14M16M20M24M27M30M3687140218426736108014641231973065991035151920597912619638366297213181111772765399311367185392245230511296032426514831955281010989223044977611401544 NOTE: All fasteners are lubricated. 所有紧固件均已润滑。 Unless specified differently in the applicable procedure, use these torque load values 紧固件均采用表中扭矩值，除非在工艺中特殊指定