长臂式采煤用的采煤机的外文翻译中英文翻译外文翻译.docx

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长臂式采煤用的采煤机的外文翻译中英文翻译外文翻译.docx

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长臂式采煤用的采煤机的外文翻译中英文翻译外文翻译

附录一(英文)

.SHEARERLOADERSFORLONGWALLMINING

InEurope,longwallminingiscomprehensivelymechanizedbythealmostexclusiveuseofshearerloadersandploughs.IntheFederalRepublicofGermanyploughinghasbeenappliedtoagreaterextentthaninothercoutries.Inspiteofthis,theproportionofcoalextractedbyshearerloadersissteadilyincreasing.Itaccountedfor36percentofthetotalnationaloutputinOctober1977.

Thereareanumberofconvincingreasonswhyshearerloadersaregainingground.Theiroperationisessentionlymoreindependentofthefloorandroofconditions,dirtbandsandchangingseamconditionsthanthatofploughs.Optimumadaptationofthecuttingheight,thefixedcuttingdepth,andbetterroofcontrolarefurtherargumentsinfavourofshearerloaders.

InOctober1976theeffectiveworkingtimeonaploughfacewasintherangeof35percent,comparedwith48percentonashearerface.Theaverageoutputsreflecttheaboxefigures(FRGOctober1977—1130tfromaploughface,1678tfromashearerface).Itshouldbenoticed,however,thatshearerloadersaregenerallyoperatinginseamsofgreaterthickness.

Shearerloadersarenowavailableforseamsrangingfrom0.75mto4.50minthickness.Thevariousmachineversionsfortherespectiveoperatingconditionsencounteredareassembledfromagreatnumberofmajorcomponentsinaccordancewiththeunitprincipleofconstruction.

Eickhoffshearerloaders,forinstance,canbeequippedwithlongitudinalmotorshavingratingsof170,200,and300kw,and450kwatpresentand230kwunitswillbeavailablesoon.

Theshearerstravelonoralongsidetheconveyor.Rangingarmsofdifferentlengthfrom740mmto2230mmareavailable.Theshearerscanbemanufacturedtooperateonvariousvoltagesandfrequenciesgenerallyused,withvarioushaulagemethodsandspeeds,anddifferentdrumspeedsanddrumdesignforvariousmachineheights.

Contrarytoformeryearsthemanufacturersofsuchmachinesarethereforenolongerinapositiontoproduceidenticalmachinesinlargeseries,butarecompelledtoassembletheminingmachinesfromalargenumberofexistingcomponentsaccordingtoprincipleswhichrequirecontinuousrevisionandimprovement,andtointegratethemintocompletesystemstogetherwiththefaceconveyorandroofsupportsasrequiredbytheminingconditionsencountered.

Althoughahighdegreeofdevelopmentandgreatoperationalsafetyforthesevereoperatingconditionsundergroundhavealreadybeenreached,effortshavetobemadetodeveloptheminingmachinesfurtherwithaviewtomeetthefollowingfuturerequirements:

(1)—increasedoutputs(andatthesametimeafurtherimprovementinoperationalsafety),

(2)—Extensionoftheworkingrange(e.g.intosteeplyinclinedseams),

(3)—Improvementoftheergonomicalconditions(e.g.reductionofdustmakeandnoise).

IncreasedOutputs

Thecurrenttrendisformorecoaltobeextractedfromfewerfaces.

Theoutputfromsomefacesisalreadysohighthatevenshortstoppagesonafaceresultinanenormouslossofoutput.Therequiredincreaseofoutputsfromshearerloadersisthereforecloselyconnectedwiththerequirementforhigheroperationalsafety,abetterdegreeofutilisationandeasiermonitoringofallfunctionsofthemachine.

Theimprovementinperformanceisthereforenotlimitedtothedevelopmentofmorepowerfulmotors,haulgeaboxes,gearheads,andrangingarms,butalsoincludestheelectricalmonitoringofthemachinesandeventuallyfullautomation.

Thisalsoappliestothedevelopmentofcuttingtools,asthetoollifeandthetoolcostsaredecisivefortheperformanceofamachine.

Outputscanalsobeincreasedbymulti-machineoperationonaface.Theefficiencycanbeimprovedbytheeliminationofstableholesandbyavoidingstoppagescaused,forinstance,bylargelumpsbreakingoutofthefaceandwhichmustbecrushedmanually.

Itisalsoobviousthatthelimitationoftheoperatingvoltageto1000vsetsalimittoperformanceandthatthefurtherincreaseofthenominalmotorratingswillrequiretheintroductionofhighervoltages.

ExtensionoftheWorkingRange

Comprehensiveexperiencehasbeengainedwithshearerloadersinlevelandslightlyinclinedseamsorworkingstotherise.

Theminingofthinseamsisaffectedbyinherentlimitationssetbytheheightoftheconveyor,thenecessaryclearanceunderneaththemachine,andtheheightofthemachineitself.Thinseamscanthereforeonlybeextractedbyshearerloadersifthemachinetravelsalongsidetheconveyor.Thisresultsinguidingproblemswhichcannotbesolvedbytheuseofaguidingarrangementprovidedinthetravelingtrackonly.Asolutioneventuallyfoundwastotrapthemachineagainsttheconveyor.Thisopenedpossibilitiesfortheshearerloaderinaseamthicknesswhichsofarwasreservedfortheplough.AgreatnumberofEDW—170—LNshearersarenowoperating,particularlyinGreatBritainwheretheyextractthinseamsofhigh-gradecokingcoal.

Insteeplyinclinedseamstheuseofshearerloadershasbeenlimitedduetohaulagedifficulties,andfindingadequatesafetydevicestoretainthesheareronthegradient.Newdevelopmentswhichdispensewithadditionalsafetydevicesoutsideofthemachineandwhichprovideforthenecessaryhaulagearrangementshaveextendedtheworkingrangeofshearerloadersintosteeplyinclinedseams.

Thecostofroadwaydrivageandmaintenanceincreaseconsiderablywiththedepthoftheworkings.Thedevelopmentofadvancedheadinghassofarimpededfaceadvance.Thechainlesshaulagesystemforshearerloadersnowallowsformultimachineoperation.Withinsuchasystemfaceandmachinescanbeusedwhicharedesignedforthepurposeandwhichthusnotonlyeliminatestableholes,butalsocuttheroadwaysection,sothathighoutputsareachievedwiththeresultingincreasedproductivity.

ImprovementofErgonomicalConditionsUnderground

Comparedwithotherindustrialactivities,workingundergroundisparticularlylaboriousanddangerous.Effortsarethereforebeingmadetoeasethetasksandtoincreasethesafetyoftheworkingsundergroundnotonlybecauseofthenecessitytoobtainpeoplewhoarewillingtooperatetheequipment.Thisalsourgestheneedforfurtherdevelopment.

Formanyyearstheproblemofdustsuppressiononshearerloaderfaceshasbeenaconcern,andmuchremainstobedoneinthisfield.Inthisconnection,referenceislatelyoftenmadetothehydraulicextractionofcoalbywaterjetsortotheuseofwaterjetsforassistingconventionalminingmachine.

Undergroundoperationsarecontinuouslyjeopardizedbytheoccurrenceoffiredamp.ToeliminatesuchhazardshollowshaftventilationisfrequentlyusedintheU.K.forfeedingwaterandairintothedepthofcutbymeansofVenturisprayjets.

Theoperationofshearerloadersisalsoimprovedbytheprovisionofcontrolsateachendofthemachinebyradiocontrol,andbyautomaticcontrolenablingindependentoperationoftheshearerontheface.

COMPONENTSOFSHEARERLOADERS

Thetargetsofdevelopmentoutlinedintheforegoingcallforcontinuousimprovementandfurtherdevelopmentofallmachinecomponents.

Motors:

Highoutputsrequirehighmotorratings.Anoptimummachineadaptationmustbeemployedforeachparticulartypeofcoaltokeepthespecificenergyataminimum.

Theaccommodationofhighratingswithinthelimitedspacenecessitatestheuseofwater-cooledmotors.Whilstcoolingthestatorsofmotorsisnowanacceptedstandardandend-shieldcoolingisappliedforthelatestmotordesigns,trialsarenowalsobeingmadetoincreasethemotorratingfurtherwithinagivenspacebycoolingtheshafts.

Themotorsusedsofarforlongwallpowerloadingmachineryarethree-phaseinductionmotorswhichduetotheirdesignaresufficientlyrobusttomeettheoperatingconditionsunderground.Inanefforttoreducethespecificenergytoaminimumitisnecessarytocoordinatethedrumspeedwiththetravelingspeedofthepowerloader,andthiscouldbeachievedbyamachineequippedwithd.c.motorsforpoweringthedrumswhichissaidtohavebeendevelopedintheUSSR,althoughthereisnoinformationoftheoperatingresults.

Themotorsofconventionalshearerloadersarepositionedinthelongitudinalaxisofthemachineandrequireashaftateithersideforpowertransmissiontothegearheads.Suchmachinesthereforerequireacomplexgearingsystemwhich,however,offerstheadvantagethatthemotorpowercanbedividedamongthetwodrumsandthehaulageboxasrequired.

Newmachinessuchas,forinstance,theEDW-150-2Lareequippedwithtransversemotorsfitteddirecttotherangingarm.Theadvantage,however,isachievedattheexpenseofthepowerdistributionthetwodrumswhichisnolongerpossible,andthedrumwhichissubjectedtothehigherloaddeterminesthetravelingspeedoftheshearerbymarkingfulluseofitsmotorpower.

HaulageUnits

Hydraulichaulageunitsforpowerloadershavebeenusedfornearly30yearsnow.Inthecourseofthedecadestheyhavebeenimprovedtoahighdegreeoftheshearerasafunctionoftheloodonthemotorandthehaulagebox(Eicomatik).Theypreventoverloadsandoperatesafelyusingflame-resistantfluids.

However,thedevelopmentofthesemi-conductortechniquehasprogressedtoastageduringthelastdecadethatitisnowpossibletodesignelectricalhaulageunitspoweredbyd.c.motorsthespeedofwhichiscontrolledbythyristors.Comparedwithhydraulichaulageunitselectrichaulagesaresimplerandmaintainedviatheuseofplugincontrolunits.Inaddition,theirvariousfunctionsaremonitoredandtheyrespondmorerapidlytospeedalterationsthanhydra

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