14 summary of mining methods and their selection.docx

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14summaryofminingmethodsandtheirselection

14

SUMMARYOFMININGMETHODS

ANDTHEIRSELECTION

14.1INTRODUCTION

Inthis,thefinalchapterofthebookitisourobjectivetoofferindepthcomparisonsofthevariousmethodsstudiedandtoprovideanobjectivebasisforchoosingaminingmethod.WefirstsummarizethecharacteristicsoftheminingmethodsthatwillallowustochoosemethodsthatarefeasibleandtoeliminatethosethatarenotsuitedforthesubjectdepositWethendevelopanoutlineofaproceduretochooseasurfaceminingmethodand/oranundergroundmethodfromthecandidatemethodsAtthispointintheselectionprocess,itisimportanttobeawareofthecostsforeachmethodwetiestillconsidering.Accordingly,thenextsectionofthechapterdiscussesminingmethodcosts.Theselectionproceduremaythenrequirethatwechoosebetweenasurfacemethodandanundergroundmethod.Aprocedureforaccomplishingthisisoutlined.Amineinvestmentanalysismethodisalsointroducedtoensuretheeconomicvalueofthedepositandtoselltheprojecttothefinancialinstitutions.Finally,thechapterprovidesasummaryoftheminingmethodselectionprocessandaquicklookatthefutureofminingandminingengineering.

14.2METHODRECAPITULATION

SurfaceminingmethodswerecoveredindetailinChapters6,7,and8,andundergroundmethodsweredescribedinChapters9through12.Inthissectionwereviewtheimportantcharacteristicsofminingmethodstoprovideaprocedurefornarrowingdownthenumberofmethodsthatwillbeconsidered.ButfirstwelookattheproductionstatusofminingmethodsintheUnitedStatestoseehowwellutilizedthevariousmethodsareatthepresenttime.GeneralinformationonproductionisprovidedinTable14.1.Notethattheusageofthemethodsisprovidedingeneraltermsonlybecauseproductionstatisticsonminingmethodsarenolongerreadilyavailableexceptforcoalminingmethods.StudentsmaywishtoconsultthetablesinChapters8and13ofHartman(1987),whichprovideproductionstatisticsforthemid-1980s.Morerecentstatisticsarenotreadilyavailable.

Inshouldbenotedthatsomeoftheminingmethods(likeleachingandlongwallmining)havebeenincreasinginusagewhileothers(suchasshrinkagestoping,stullstoping,andsquare-setstoping)havebeendecreasing.Table14.1providesvaluableinformation,asthemethodsthatareoftenusedarenormallyassociatedwithsuitabletechnologyandproductioncharacteristicsthatmakethemeconomicformanydepositsintoday'smarketplace.Wenowturntosomeofthepertinentcharacteristicsofminingmethodsthatwillenableustonarrowthelistofpotentialminingmethods.

Toaccomplishtheprocessofreducingthefieldofcandidatemethods,werefertothegeneraldiscussioninSection4.8offactorsthatdeterminetheminingmethodchosenforexploitationofthedeposit.Thesearegroupedinsixcategories:

1.Spatialcharacteristicsofthedeposit

2.Geologicandhydrologicconditions

 

Table14.1U.S.MineralProductionbyMiningMethod

MethodProduction

OpenPitHigh

QuarryingLow

OpencastminingHigh

AugerminingLow

HydraulickingLow

DredgingLow

BoreholeminingLow

LeachingModerate

Room-and-pillarminingHigh

Stope-and-pillarminingModerate

ShrinkagestopingLow

SublevelstopingLow

Cut-and-fillstopingLow

StullstopingLow

Square-setstopingLow

LongwallminingHigh

SublevelcavingLow

BlockcavingLow

Table14.2ClassificationofOreandRockStrength

Compressive

Strength,

MineralorRockRelativeStrengthlb/in.2(kPa)

Coal,decomposedandbadlyalteredVeryweak<6,000(<40,000)

rock

Friablesandstone,mudstone,weatheredWeak6,000-14,500

rock,softshale(40,000-100,000)

Shale,limestone,sandstone,Moderate14,500-20,000

schistoserock(100,000-140,000)

Mostigneousrock,strongmetamorphicStrong20,000-32,000

rock,hardlimestoneanddolomite(140,000-200,000)

Quartzite,basalt,diabaseVerystrong>32,000

(>220,000)

Source:

ModifiedafterHamrin,19t2BypermissionfromtheSocietyforMining,Metallurgy,andExploration,Inc.,Littleton,CO.

3.Geotechnicalproperties

4.Economicconsiderations

5.Technologicalfactors

6.Environmentalconcerns

Inthissection,weattempttooutlineaprocedurethatwilleliminatemethodsthatarenotsuitableforthedepositathand,usingthesixfactorslisted.Thiswillhelptoreduceouranalysisinthelaterstagesofmethodselection.Itisalsoimportantatthispointtoconsiderwhetherthedepositcanbeminedbysurfacemethods,byundergroundmethods,orbyacombinationofboth.Itmaybepossibletolimitthesearchforaminingmethodtoeithersurfaceorundergroundmethodssimplybyconsideringthedepthofthedeposit.

Althoughtherearemanyfactorsthatcanbeusedintheselectionofaminingmethod,oneofthemostimportantcategoriesisthegeotechnicalpropertiesoftheoreandrock.Thus,thestrengthoftheoredepositandthesurroundingrocksisofprimeimportanceintheselectionoftheminingmethod.Tohelpinthiseffort,weintroduceTable14.2,whichdefinesthecompressivestrengthofrocksforourqualitativestrengthdescriptionsfromveryweaktoverystrong.Thistablewillhelpthestudenttodeterminewhatrockstrengthsareamenableforeachminingmethod.

14.2.1SurfaceMiningMethods

Avarietyoffactorsshouldbeconsideredinreviewingthesurfaceminingmethodsforsuitabilityinexploitingagivenoredeposit.Inadditiontothesixcategoriesoffactorslistedearlier,theselectioneffortshouldconsiderthesequenceofdevelopment,theunitoperationstobeemployed,thehealthandsafetyaspectsofthemethods,andtheauxiliaryoperationsthatmustbeutilizedintheminingoperation.

Inchoosingorrejectingagivenminingmethod,thefirstsetoffactorstobeconsideredarethedepositconditionsandhowtheyrelatetothevariousminingmethods.Toaidinthisendeavor,informationonmanyofthephysicalcharacteristicsoftheeightsurfaceminingmethodsislistedinTable4.3.Thedepositcharacteristicscanbecomparedwiththeentriesinthistabletochooseminingmethodsthatarecompatible.NotethattheinitialmethodssingledoutusingTable14.3canbefurtherreducedinnumberbyreferraltoTable14.4wheretheadvantagesanddisadvantagesofthesurfacemethodsareoutlined.Adetailedstudyofthistablemayrevealadditionalmethodsthatcanbeeliminatedfromthelistofcandidatesbecausetheyhaveaparticularlyadversesetofdisadvantagesoralackofadvantages,ascomparedwithothermethods.Itmaybeadvisableatthispointtolimitthemethodstothetwomostlogicalsurfacemethods.Theselectionofsuitablesurfaceminingmethodsmaybeeasierthanchoosingsuitableundergroundmethods,becausethesurfaceminingproceduresaremorehighlydependentonwhatformsofgeologicdepositstheywilleconomicallyextract.

14.2.2UndergroundMiningMethods

Considerationofundergroundminingmethodsproceedsinamannersimilartothatforsurfacemethods.ThefirststepistocomparethedepositconditionswiththemethodcharacteristicsinTable14.5.Theobjectiveofthiscomparisonistoeliminatethosemethodsthatarenotsuitabletothedepositconditions.Theadvantagesanddisadvantagesoftheundergroundminingmethods,showninTable14.6,mayalsobeusedtoeliminatemethodsthatarenotsuitedtothemineraldeposit.

Notethattheundergroundmethodsusedforcoalarerelativelysmallinnumber,consistingofroom-and-pillarmining,longwallmining,andoccasionallyshortwallmining(asubcategoryoflongwallmining).Ontheotherhand,thesethreemethodscanoftenbeusedinnonmetalandmetalminingalongwithalltheotherundergroundmethods.

Thechoiceofanundergroundminingmethodisoftenmoredifficultthanthatforsurfacemining,andminingengineershavefrequentlysoughtlogicaldecisionprocedurestohelpintheselection.OneoftheseselectionproceduresisoutlinedinTable14.7.TheoriginalversionofthistablewasproducedbyPeele(1941).ThetablewasthenmodifiedbyLucasandHaycocks(1973)andbyThomas(1973).Notethatthetablecanbeusedtoselectacoupleofminingmethodsthatmaybeappliedtoanygivendeposit.However,itdoesnotalwaysnarrowthechoicetoasinglemethod.Thus,theselectionproceduremaybecontinuedwiththeideaoffurthernarrowingthefield.ThiswillbeattemptedinSection14.3.

 

Table14.3ComparisonofDepositConditionsFavorabletoSurfaceMethods

MechanicalExtractionAqueousExtraction

FactorOpenpitQuarryingOpenCastAngeringHydraulickingDredgingBoreholeLeaching

1.OrestrengthAnyAny(soundAnyAnyUnconsol-Unconsoli-ConsolidatedRubblizedor

structure)idated,fewdated,somecavable.

bouldersboulderspermeable

2.RockAnyAnyAnyAnyUnconsoli-Unconsoli-CompetentCompetent,

strengthdateddatedimperviousimpervious

3.DepositAnyThick-bed-Tabular.Tabular,TabularTabularAnyMassiveorthick

shape(preferably)dedorbeddedbeddedtabular

tabular)massive

4.DepositdipAny(preferablyAny,ifthickAny(preferablyLowdipLowdipLowdipAny(preferablySteep

lowdip)lowdiplowdip)

5.DepositsizeLarge,thickLarge,thickLarge.LimitedLimitedModerateModeratetoAny(preferably

moderateextent,thinextent,thinextent,largelarge)

thicknessthickness

6.OregradeLowHigh(assayLowLowVerylowVerylowIntermediateVerylow

notcritical)

7.OreUniform(orUniformFairlyuniformUniformFairlyuniformFairlyuniformVariableVariable

uniformitysortorblend)

5DepthShallowtoShallowtoShallowShallowVeryshallowVeryshallowModeratetoShallowto

moderatemod

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