14 summary of mining methods and their selection.docx
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14summaryofminingmethodsandtheirselection
14
SUMMARYOFMININGMETHODS
ANDTHEIRSELECTION
14.1INTRODUCTION
Inthis,thefinalchapterofthebookitisourobjectivetoofferindepthcomparisonsofthevariousmethodsstudiedandtoprovideanobjectivebasisforchoosingaminingmethod.WefirstsummarizethecharacteristicsoftheminingmethodsthatwillallowustochoosemethodsthatarefeasibleandtoeliminatethosethatarenotsuitedforthesubjectdepositWethendevelopanoutlineofaproceduretochooseasurfaceminingmethodand/oranundergroundmethodfromthecandidatemethodsAtthispointintheselectionprocess,itisimportanttobeawareofthecostsforeachmethodwetiestillconsidering.Accordingly,thenextsectionofthechapterdiscussesminingmethodcosts.Theselectionproceduremaythenrequirethatwechoosebetweenasurfacemethodandanundergroundmethod.Aprocedureforaccomplishingthisisoutlined.Amineinvestmentanalysismethodisalsointroducedtoensuretheeconomicvalueofthedepositandtoselltheprojecttothefinancialinstitutions.Finally,thechapterprovidesasummaryoftheminingmethodselectionprocessandaquicklookatthefutureofminingandminingengineering.
14.2METHODRECAPITULATION
SurfaceminingmethodswerecoveredindetailinChapters6,7,and8,andundergroundmethodsweredescribedinChapters9through12.Inthissectionwereviewtheimportantcharacteristicsofminingmethodstoprovideaprocedurefornarrowingdownthenumberofmethodsthatwillbeconsidered.ButfirstwelookattheproductionstatusofminingmethodsintheUnitedStatestoseehowwellutilizedthevariousmethodsareatthepresenttime.GeneralinformationonproductionisprovidedinTable14.1.Notethattheusageofthemethodsisprovidedingeneraltermsonlybecauseproductionstatisticsonminingmethodsarenolongerreadilyavailableexceptforcoalminingmethods.StudentsmaywishtoconsultthetablesinChapters8and13ofHartman(1987),whichprovideproductionstatisticsforthemid-1980s.Morerecentstatisticsarenotreadilyavailable.
Inshouldbenotedthatsomeoftheminingmethods(likeleachingandlongwallmining)havebeenincreasinginusagewhileothers(suchasshrinkagestoping,stullstoping,andsquare-setstoping)havebeendecreasing.Table14.1providesvaluableinformation,asthemethodsthatareoftenusedarenormallyassociatedwithsuitabletechnologyandproductioncharacteristicsthatmakethemeconomicformanydepositsintoday'smarketplace.Wenowturntosomeofthepertinentcharacteristicsofminingmethodsthatwillenableustonarrowthelistofpotentialminingmethods.
Toaccomplishtheprocessofreducingthefieldofcandidatemethods,werefertothegeneraldiscussioninSection4.8offactorsthatdeterminetheminingmethodchosenforexploitationofthedeposit.Thesearegroupedinsixcategories:
1.Spatialcharacteristicsofthedeposit
2.Geologicandhydrologicconditions
Table14.1U.S.MineralProductionbyMiningMethod
MethodProduction
OpenPitHigh
QuarryingLow
OpencastminingHigh
AugerminingLow
HydraulickingLow
DredgingLow
BoreholeminingLow
LeachingModerate
Room-and-pillarminingHigh
Stope-and-pillarminingModerate
ShrinkagestopingLow
SublevelstopingLow
Cut-and-fillstopingLow
StullstopingLow
Square-setstopingLow
LongwallminingHigh
SublevelcavingLow
BlockcavingLow
Table14.2ClassificationofOreandRockStrength
Compressive
Strength,
MineralorRockRelativeStrengthlb/in.2(kPa)
Coal,decomposedandbadlyalteredVeryweak<6,000(<40,000)
rock
Friablesandstone,mudstone,weatheredWeak6,000-14,500
rock,softshale(40,000-100,000)
Shale,limestone,sandstone,Moderate14,500-20,000
schistoserock(100,000-140,000)
Mostigneousrock,strongmetamorphicStrong20,000-32,000
rock,hardlimestoneanddolomite(140,000-200,000)
Quartzite,basalt,diabaseVerystrong>32,000
(>220,000)
Source:
ModifiedafterHamrin,19t2BypermissionfromtheSocietyforMining,Metallurgy,andExploration,Inc.,Littleton,CO.
3.Geotechnicalproperties
4.Economicconsiderations
5.Technologicalfactors
6.Environmentalconcerns
Inthissection,weattempttooutlineaprocedurethatwilleliminatemethodsthatarenotsuitableforthedepositathand,usingthesixfactorslisted.Thiswillhelptoreduceouranalysisinthelaterstagesofmethodselection.Itisalsoimportantatthispointtoconsiderwhetherthedepositcanbeminedbysurfacemethods,byundergroundmethods,orbyacombinationofboth.Itmaybepossibletolimitthesearchforaminingmethodtoeithersurfaceorundergroundmethodssimplybyconsideringthedepthofthedeposit.
Althoughtherearemanyfactorsthatcanbeusedintheselectionofaminingmethod,oneofthemostimportantcategoriesisthegeotechnicalpropertiesoftheoreandrock.Thus,thestrengthoftheoredepositandthesurroundingrocksisofprimeimportanceintheselectionoftheminingmethod.Tohelpinthiseffort,weintroduceTable14.2,whichdefinesthecompressivestrengthofrocksforourqualitativestrengthdescriptionsfromveryweaktoverystrong.Thistablewillhelpthestudenttodeterminewhatrockstrengthsareamenableforeachminingmethod.
14.2.1SurfaceMiningMethods
Avarietyoffactorsshouldbeconsideredinreviewingthesurfaceminingmethodsforsuitabilityinexploitingagivenoredeposit.Inadditiontothesixcategoriesoffactorslistedearlier,theselectioneffortshouldconsiderthesequenceofdevelopment,theunitoperationstobeemployed,thehealthandsafetyaspectsofthemethods,andtheauxiliaryoperationsthatmustbeutilizedintheminingoperation.
Inchoosingorrejectingagivenminingmethod,thefirstsetoffactorstobeconsideredarethedepositconditionsandhowtheyrelatetothevariousminingmethods.Toaidinthisendeavor,informationonmanyofthephysicalcharacteristicsoftheeightsurfaceminingmethodsislistedinTable4.3.Thedepositcharacteristicscanbecomparedwiththeentriesinthistabletochooseminingmethodsthatarecompatible.NotethattheinitialmethodssingledoutusingTable14.3canbefurtherreducedinnumberbyreferraltoTable14.4wheretheadvantagesanddisadvantagesofthesurfacemethodsareoutlined.Adetailedstudyofthistablemayrevealadditionalmethodsthatcanbeeliminatedfromthelistofcandidatesbecausetheyhaveaparticularlyadversesetofdisadvantagesoralackofadvantages,ascomparedwithothermethods.Itmaybeadvisableatthispointtolimitthemethodstothetwomostlogicalsurfacemethods.Theselectionofsuitablesurfaceminingmethodsmaybeeasierthanchoosingsuitableundergroundmethods,becausethesurfaceminingproceduresaremorehighlydependentonwhatformsofgeologicdepositstheywilleconomicallyextract.
14.2.2UndergroundMiningMethods
Considerationofundergroundminingmethodsproceedsinamannersimilartothatforsurfacemethods.ThefirststepistocomparethedepositconditionswiththemethodcharacteristicsinTable14.5.Theobjectiveofthiscomparisonistoeliminatethosemethodsthatarenotsuitabletothedepositconditions.Theadvantagesanddisadvantagesoftheundergroundminingmethods,showninTable14.6,mayalsobeusedtoeliminatemethodsthatarenotsuitedtothemineraldeposit.
Notethattheundergroundmethodsusedforcoalarerelativelysmallinnumber,consistingofroom-and-pillarmining,longwallmining,andoccasionallyshortwallmining(asubcategoryoflongwallmining).Ontheotherhand,thesethreemethodscanoftenbeusedinnonmetalandmetalminingalongwithalltheotherundergroundmethods.
Thechoiceofanundergroundminingmethodisoftenmoredifficultthanthatforsurfacemining,andminingengineershavefrequentlysoughtlogicaldecisionprocedurestohelpintheselection.OneoftheseselectionproceduresisoutlinedinTable14.7.TheoriginalversionofthistablewasproducedbyPeele(1941).ThetablewasthenmodifiedbyLucasandHaycocks(1973)andbyThomas(1973).Notethatthetablecanbeusedtoselectacoupleofminingmethodsthatmaybeappliedtoanygivendeposit.However,itdoesnotalwaysnarrowthechoicetoasinglemethod.Thus,theselectionproceduremaybecontinuedwiththeideaoffurthernarrowingthefield.ThiswillbeattemptedinSection14.3.
Table14.3ComparisonofDepositConditionsFavorabletoSurfaceMethods
MechanicalExtractionAqueousExtraction
FactorOpenpitQuarryingOpenCastAngeringHydraulickingDredgingBoreholeLeaching
1.OrestrengthAnyAny(soundAnyAnyUnconsol-Unconsoli-ConsolidatedRubblizedor
structure)idated,fewdated,somecavable.
bouldersboulderspermeable
2.RockAnyAnyAnyAnyUnconsoli-Unconsoli-CompetentCompetent,
strengthdateddatedimperviousimpervious
3.DepositAnyThick-bed-Tabular.Tabular,TabularTabularAnyMassiveorthick
shape(preferably)dedorbeddedbeddedtabular
tabular)massive
4.DepositdipAny(preferablyAny,ifthickAny(preferablyLowdipLowdipLowdipAny(preferablySteep
lowdip)lowdiplowdip)
5.DepositsizeLarge,thickLarge,thickLarge.LimitedLimitedModerateModeratetoAny(preferably
moderateextent,thinextent,thinextent,largelarge)
thicknessthickness
6.OregradeLowHigh(assayLowLowVerylowVerylowIntermediateVerylow
notcritical)
7.OreUniform(orUniformFairlyuniformUniformFairlyuniformFairlyuniformVariableVariable
uniformitysortorblend)
5DepthShallowtoShallowtoShallowShallowVeryshallowVeryshallowModeratetoShallowto
moderatemod