移动式耙斗清污机使用说明书英文.docx

移动式耙斗清污机使用说明书英文.docx

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移动式耙斗清污机使用说明书英文

移动式耙斗清污机使用说明书-英文

移动型垂直耙斗式拦污栅清污机使用说明书Travellingtrashrack&rakeoperationalmanual

YCB

Travellingtrashrack&rake

Usagespecification

１

移动型垂直耙斗式拦污栅清污机使用说明书

Travellingtrashrack&rakeoperationalmanual

/List

/Purposeandperformance---------------1

1－1、用途与性能/Purposeandperformance----------------------1

1－2、使用条件/Usagecondition---------------------------------1

--------------------------------1

Seriesmodelandmaintechnicalparameters---------1

2－1、型号说明/Modelexplain------------------------------------1

2－2、主要技术参数/Maintechnicalparameters-------------------2

-------------------------------3

Structure&functionandworkprinciple--------------3

3－1、结构与功能/Structure&function-------------------------3

3－2、工作原理/Workprinciple----------------------------------7

/Installationanddebug------------------8

/Operation---------------------------------------14

清污机操作可参考电气使用说明书--------------------------------14

Pleaserefertotheelectricinstruction----------------------14

/Usageandmaintenance---------------14

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移动型垂直耙斗式拦污栅清污机使用说明书

Travellingtrashrack&rakeoperationalmanual

IPurposeandperformance

1－1Purposeandperformance

Thetravelingtrashrack&rakemachineisthetrashremoverforwatersupplyand

drainagesystemofirrigationworksandwaterandelectricityproject,powerplant,

metallurgy,chemicalandmunicipalprojects.Itremovesweed,leaf,trashand

animalskeletonontherake;itreplacesmanualtrashremoval,reduceslabor

strengthandmeetsworkingrequirementsofthefollowingpurifyingwaterquality

andwaterpump.

Thetrashrack&rakemachineisusedforclearingtrashonthemulti-holegrid.

Waterleveldifferencemeasurementdeviceissetforeachholetoreflecttrash

additiononthegrid.Soundandlightsignalsareusedtonotifythestaffon-dutyin

thepumpcabinetandmakethemachinetotheholeforsendingsignalandremove

thetrashonthegrid.Themachineisfeaturedinmulti-hole,flexible,lessfloor,light

weightandinvestmentandetc.

Operatingcabinetissetforthemachinetomaketheoperatorworkinasafe,

comfortableandwideenvironment.Theoperatorcompletestraveling,trash

removalandetc.bysimpleandeffectiveelectriccontroldevice.

1－2Usagecondition

Forthemachinecanremovelargetrashinwater,therefore,gridforthemachine

shallbesetattheupperreachesofthefiltrationnetforseriesconnectionuse.If

thereislargetrashinflow（maximumdimensionover400mm）,agridwithlarger

screenshallbesetattheupperreachesofthegridtoensurenormaloperation.

IISeriesmodelandmaintechnicalparameters

2－1Modelexplain

YCB－－－

Nominalwidthofgrid（mm）

Verticalrake

Traveling

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移动型垂直耙斗式拦污栅清污机使用说明书

Travellingtrashrack&rakeoperationalmanual

2－2Maintechnicalparameters

MainTechnicalParameterSheetOfTravelingVerticalRack&RakeMachine

SheetI

YCBNoModelDescription.unit15002000250030003500400045005000

Nominalwidthofthe1mm15002000250030003500400045005000rackhole

2Rackliftm1015202530

Travelinggaugeof3m1.62.3trashmachine

4RailmodelP24（Lighttype）

Travelingrateof5m/min3machine

6Liftingrateoftherakem/min6

Flowratepassingthe7m/s0.80.9grid

Designedwaterlevel8mmLightmodel1000Middlemodel1500Heavymodel2000differenceoftherack

Calibratedwaterlevel9mmLightmodel1500Middlemodel2000Heavymodel2500differenceoftherack

Waterleveldifference10mmLightmodel300Middlemodel450Heavymodel600ofstarting

Spaceofgridofthe11mm25－－100rack

Depthofraketoothinto12mm20thegridstrip

Distancefromthe

13bottomtosurfaceofthemm300500

rake

314Rackvolumem0.40.50.60.81.01.21.41.6

Permissibleloadof

15rackT0.81.01.21.62.02.42.83.4

（Includingdeadweight）

16Powerofmainmotorkw46.57.5

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移动型垂直耙斗式拦污栅清污机使用说明书

Travellingtrashrack&rakeoperationalmanual

IIIStructure&functionandworkprinciple3－1Structure&function

Themachineconsistof:

1.Driveunit；2Liftunit；3Electriccontrol；

4Rakeassembly；5Gridbar

1Driveunit

Thetravelingunitisthetravelingstructureofthetravelingtrashrack&rakemachine.Rail

isplacedontheground,anditisconnectedtothepressingplate,boltandthefoundation

embeddedparts.

Thetravelingunitincludestravelingmotor,cycloidneedlewheelreducer,shorttravelbush

brake,transmissionshaft,travelingdrivewheel,travelingdrivenwheel,bearingandangle

bearingseat,railclampandetc.Therailclampismadeupofmotor,wormwheeland

wormreducer,screw,railclampingdeviceandetc.

2.Windingunit

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移动型垂直耙斗式拦污栅清污机使用说明书

Travellingtrashrack&rakeoperationalmanual

Thewindingunitistheexecutingunitforcompletingtrashremovalforthetravelingtrashrack&rakemachine.Themaincomponentsarefixedontheplatformframeofthetravelingunit.Thewindingunitincludesmotor,cycloidneedlewheelreducer,shorttravelbushbrake,thesecondaryreducerisopeninggeartransmission,steelwireropecylinder,cylindershaft,steelwireropeandguidepulley.

3.Operatingunit

Maincontrolcomponentsoftheoperatingunitaremainlydistributedinthedistributionboxandthedrivingcabinet.Theoperatingunitisdividedintoautomaticandmanualcontrol.Theautomaticcontrolreferstooperationofthewindingunit,namely,upanddownoftherakeandthetrashremovalprocessareregulatedbythesetprogramtoensureaccuracyandsafety;tofacilitatemaintenanceandadjustment,theautomaticcontrolcanbelockedandmanualcontrolisavailable.Manualcontrolisusedforboththetravelingunitandtherailclamp.whenthetravelingunitisworking,thewindingunitisoutofpower;whenthewindingunitisworking,thetravelingunitisoutofpowertoavoidmis-operation.

Upanddownoftherakeandthetrashremovalprocessisthecomprehensivereflectofthetrashremovalcapability.Controlcomponentoftheoperatingunitandtherakecoordinatecloselytomeetaccuraterakeoperationandsafeoperationofthetravellingtrashrack&rakemachine.Buttonsanddisplayinstrumentoftheoperatingunitaresetontheoperationbenchoftheoperationcabinet.Seethefiguresbelow.

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移动型垂直耙斗式拦污栅清污机使用说明书

Travellingtrashrack&rakeoperationalmanual

4.Rake

Therakeismadeupofbody,travelingwheel,rakebottom,crankshaftconnectingrodand

etc.Upanddownoftherakeandtrashremovalisthewholeprocessofthetravelingtrash

rack&rakemachine.

5.Rack

Therackisthedeviceforstoppingthetrash.Spaceofthegridisdeterminedaccordingto

trash,waterqualityrequirements,possiblecircumstancesandimportance.Therailforrake

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移动型垂直耙斗式拦污栅清污机使用说明书

Travellingtrashrack&rakeoperationalmanual

upanddownissetontherack,whichfacilitatesrakeoperationandreconstructionofold

factories.Therackcanbedividedintomanysectionsasrequiredtomeettherequirements

ofhoistingheight.Therackisinstalledvertically,whichisfeaturedinlessfloorareaand

investment,convenientinstallationandmaintenanceandmeetreconstructionrequirements

oftheoldfactories.Qualityoftherackisdeterminedbywaterqualityandcustomers’requirements,withcommonsteelorstainlesssteelemployedandcorrosionresistance

measuresemploycoatingoranodeprotection.

3－2Workingprinciple

Schematicdiagramofthetravelingtrashrack&rakemachineofmodelYCBis

describedbelow:

（1）Workingprincipleofthetravelingtrashrack&rakemachine:

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移动型垂直耙斗式拦污栅清污机使用说明书

Travellingtrashrack&rakeoperationalmanual

Therearethreeconditionsfortherake:

trashclearinginupcondition,removingtrashintherakeandtrashremovedindowncondition.Therakemovesdownwardsfromthetrashunloadingpoint,therakebottomisopeninguntilthelowerstoppoint,therakebottomisclosedandtoothontherakebottomisinsertedintotherackgrid,thentherakeliftsupanditenterstrashclearingcondition,therakeliftsupalongtherail,theracktoothperformstrashclearingandremovesthetrashintotherakeuntiltheupperendpoint.Thenitispushedtotheupperpointofthetrashcollectionhopper,opentherakebottomtounloadthetrashtocompleteonecycle.

（2）Coordinationofrakeactionandelectriccomponents:

Upanddownandtrashunloadoftherakeiscontrolledbycylinderandsteelwireropeofthewindingunit.Positiveandnegativerotationofthecylinderiscontrolledbythelimitswitchandelectriccomponentofthetravelcontroldevice.

Whentherakemovesdownwardsfromthetrashunloadingposition,thecylinderinthewindingunitrotatespositively,whentherakemovestothelowerendpoint,thelimitswitchofthetravelcontroldeviceacts,andcutsoffpowersupplyofthemotorofthewindingunit,andonedelayrelayisconnected.Afterseveralsecondsdelay,itre-connectspowersupplyofthemotortomakethemotorrotatenegatively.Steelwireropecylinderforcontrollingrakebottomrotatesfirstly,tightensthesteelwireropeandclosestherakebottomtomaketheraketoothenterthegrid.Throughtorquetransmittedbetweenblocksofthesteelwireropecylindertomakesynchronizedrotationofthesteelwireropecylindersforcontrollingrakeupanddownandrakebottomopeningandclosing,therakeenterstrashclearingandliftsupalongthegrid;whenitmovestotheupperendpoint,thelimitswitchinthetravelcontroldeviceactsandcutsoffpowersupplyofmotorofthewindingunit;meanwhile,getthroughthedelayrelayA,afterseveralsecondsdelay,itre-connects