控制计划程序文件.docx
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控制计划程序文件
标准化管理处编码[BBX968T-XBB8968-NNJ668-MM9N]
控制计划程序文件
1.Purposeandobjective
2.Processdefinitions
Scope
Processresponsibility
Involvedfunctionaldivisions
Definitions
Measurables
Procedure
Controlplanforprototypes
Controlplanforpre-launch
Controlplanforproduction
Productandprocesschanges,
relocationofproduction
Archiving
4.Notesandremarks
5.Otherapplicabledocuments
1.目的
2.过程定义
范围
过程职责
相关职能部门
定义
评价
流程
样件控制计划
试生产控制计划
生产控制计划
产品和工艺变更，生产地的变更
存档
4.备注和注释
5.其他适用文件
reviewed/复审
released/发布
from/从
date/signature
日期/签名
1.Purposeandobjective
Duringproductandprocessdevelopment,everyindividualproductionstepforproductmanufacturemustbeplannedinsuchawaythat
adherencetoallspecifiedproductcharacteristicsisguaranteedusingcontrolled,economicalsequences.
allplannedproduction,assemblyandtestingsequencesforaproductfromreceiptoftheproductionmaterialsthroughtodeliveryofthefinishedproducttothecustomerarecollatedinaclearlymanageablelayoutintheformofacontrolplan.
changestodescribedproduction,assemblyandtestingsequencesareonlyintroducedfollowingpriorassessmentandapproval.
Thecontrolplanismaintainedasacontrolleddocumentthroughouttheentireproductionperiodandcanconsequentlybepresentedtothecustomer/toapprovalauthoritiesasaverificationdocumentasobjectiveevidenceofamethodicallyplannedandspecifiedproductionsequence.
1.目的
在产品和工艺发展阶段，产品制造的每一步生产步骤必须以下的方式进行计划：
确保所有规定的产品特性在生产过程中受控以及经济的。
一个产品从生产材料的验收到成品交货给顾客的整个过程的所有计划的生产、装配和检验的流程都要与控制计划中的清晰可实现的流程图对应。
产品描述,装配,检验的流程变更前一定要先评审、批准
控制计划是作为贯穿整个生产周期的受控文件，因此要提交给客户/批准，并作为一个有序的计划和规定的生产流程的有效文件验证证明。
Processdefinitions
Scope
ThedefinitionscontainedinthisCentralQualityProcedureareapplicableworldwidetoallAutomotivedivisionsandfactories.（seeIMSOrganizationChapter1.3.2）.
过程定义
范围
本中心质量程序囊括的定义适用于世界范围内所有Automotive的部门和工厂。
（见IMS1卷章1.3.2节）。
Processresponsibility/fieldsofresponsibility
Processresponsibilityforthecompilation,assessment,updating,releaseanddistributionofprototypecontrolplans（AandBsamples）lieswithDevelopment
Processresponsibilityforthecompilation,assessment,updating,releaseanddistributionofproductioncontrolplansforpre-launch（Csamples）andproduction（Dsamples）modelslieswiththeProductionPlanningDepartmentoftheproducingplant.
过程职责或职责范围
开发部门在过程中负责样件控制计划的编写、评估、更新、发布和下发（A和B样品）。
为前期开发（C样品）和生产样品（D样品）编写评估、更新、发布和下发的样件控制计划，这些过程职责取决于制造工厂的生产计划部门。
Involvedfunctionaldivisions
Developmentdivisionswhichproduceandsupplysamplesorprototypesforcustomers.EEV,EEG,ELT）
ProductionPlanning
Logistics
QualityManagement
SupplierQualityAssurance
相关职能部门
开发部门生产并向客户提供样品（如.EEV,EEG,ELT）
生产计划部门
物流部门
质量管理部门
供应商质量保证部门
Definitions
Controlplan:
seeISO/TS16949p.7.5.1andAnnexA
Productionmaterial:
Materialwhichisusedinthemanufactureofproducts.
Prototypes:
PrototypesareproductsmanufacturedundertheresponsibilityofDevelopmentandsuppliedtothecustomer.Parts,componentsandmanufacturingmethodsdonothavetocomplywiththesubsequentlyusedproductionprocess.QualityresponsibilitylieswiththedeliveringDevelopmentDepartment.
Pre-launchproducts:
Pre-launchproductsareproductsmanufacturedundertheresponsibilityofProductionPlanningfrompartsandcomponentswithdifferingreleasestatuses.Theproductionprocessesusedarestillintheoptimizationandreleasephase.Employeequalificationisnotyetcompleted.Qualityresponsibilitylieswiththeplant/QM
Seriesproducts:
SeriesproductsareproductsmanufacturedundertheresponsibilityofProductionmadefromreleasedpartsandcomponents.Theusedproductionprocessescomplywiththereleasedproductionstatus.ResponsibilityforqualitylieswithProduction.
Partgroups:
Thisdescribespartsofasimilarnaturewhicharemanufacturedusingidenticalprocesssteps,.Duroplastreflectorproductionfordifferentheadlampsetc.
Productfamilies:
Thisdescribesdifferentvehiclemodel-relatedheadlamptypessuchasHalogen,right-handdriveversionorhalogenleft-handdriveversionforright-hand/left-handmountingrespectively.
Producthistory:
Thisisaproduct-specificdocumentationinwhichallmajorproductandprocesschangesarelistedinchronologicalorderwithdateofintroductionandagreedidentifyingmarkingsontheproduct.Thisguaranteesproducttraceability.
Submissionlevel
PPAP,VDAVolume2PPRprocess
定义
控制计划:
见ISO/TS169497.5.1.1章，附件A
生产材料:
用于制造产品的材料
样件:
样件是在开发部门负责制作并向客户提供的产品。
零件、部件和制造方法不要求与量产相同。
质量方面的职责在于负责交货的开发部门。
试生产件:
试生产件是在生产计划部门负责的条件下制造的产品，其零部件和组件可以不同于发布状态的零部件和组件。
使用的生产工艺仍然处于优化和发展的状态。
员工的作业资格不完全符合。
质量方面的职责在于工厂或质量管理部。
批量生产:
批量生产时产品制造是在正式发布的零件与部件条件下，产品制造过程与发布的正式生产状态一致，质量责任在于生产。
零件类:
这个描述了具有相似性能的零部件，它们是采用相同的工艺步骤制造的，如前灯的反射镜生产.
产品系列:
这描述了不同的车辆车型，如卤素前大灯，右驾版本或左驾版本只为右驾/左驾安装顺序。
产品记录:
这是具体产品的文件，在这个文件里，按采用日期的时间顺序对所有主要的产品和工艺变更进行记载，还记载了一致认同的标记产品的标识。
这就确保了产品的可追踪性。
提交等级
PPAP,VDA2卷PPR工艺
Measurables
Nonedefined.
评价
没有定义
Processsequence
InaccordancewiththeQMplan（CP531）,controlplansmustbeproducedduringtheproductdevelopmentprocess.Adistinctionmustbemadebetween:
Controlplanforprototypes
Controlplanforpre-launchproducts
Controlplanforseriesproducts
Thesedifferentcontrolplanstakeintoconsiderationdifferentproduction,assemblyandteststepsdependingontheproductdevelopmentphase.
Acontrolplancanreferto:
Partgroups.Duroplastreflectorproduction）
Productfamilies.left-handdriveandright-handdriveheadlampsofthesametype）
Theconditionforthisisthattheseareproducedwithintheframeworkofidenticalprocessesatthesamelocationandthattheyeachtakeintoconsiderationtheentiremanufacturingprocessfromincominggoodsthroughtodelivery.
Remark1:
Inthecaseofcontrolplansforpartgroups,caremustbetakentoensurethatifacontrolplanalreadyexists,therequirementsfornewlyaddedproductsaretakenintoaccount.Thecontrolplanmustbeupdatedaccordingly.
Schematicstructureofthecontrolplan:
A）Productidentificationinformationsuchas
Productname,vehicletype
ALitemnumberandrevisionstatusandifrequiredcustomeritemnumberandreleasestatus.
ALproductionplant,（plantidentificationDUNSNo.）
Authorandinvolvedteam
Release（byinvolvedorganization,customerifrequested）
Processdesignation.assembly）
Typeofcontrolplan（prototype,pre-launchorproduction）
B）Processstepsmustbelistedandindicated:
Allproductcharacteristicsinfluencedbytheprocessand"specialproductcharacteristics"
Allprocesscharacteristicstobemonitoredand"specialprocesscharacteristics"
C）Forallcharacteristics,themethodsandactionsforproductandprocesscontrolmustbedefined.Thisrelatesto:
Targetvalueswithtolerance
Testmethods
Testfrequencieswithrandomsamplesize
Controlmethod
Recordingofresults
Actionsincaseofnon-conformance,.reactionplanandcorrectiveactionplan
Remark1:
Inthecontrolplan,specialcharacteristicsmustbemarkedwiththesymbolrequestedbythecustomer（ISOTS16949,.Ifnocustomerrequestexists,thenthesymbolformarkingisa"#"（inaccordancewithZV586）
Remark2:
Ifrequestedbythecustomer,thecustomer'sformsmustbeusedfordrawingupthecontrolplan.
Remark3:
Onprocessacceptance/releaseofaproduct,asarulecustomersrequestsubmissionlevel3.Anagreementmustbereachedwiththecustomerregardingthelanguagetobeusedforsubmissionofthecontrolplan.
Remark4:
Thecontrolplandoesnotreplacetheworkandinspectioninstructionsforeachindividualprocessstep.However,theircontentsformthebasisforthecontrolplan.Inworkinstructions,theprocessstipulationsareconvertedintotask-basedworkinstructionsfortherelevantprocessstep.
Theinspectioninstructionsdescribetheindividualtestandinspectionmethods.
Controlplanforprototypes
Ifthecustomerrequestsaprototypecontrolplan,thenthecustomer'sstipulationsmustbetakenintoaccountforthis.
TheALstandardforprototypecontrolplanscomprisesorder-specificdocumentationwith:
Sampleorder（requirementcatalogue,partslist,productionstepsinprototyping）
Testsheetfortheproductsample
Documentationofresults
Ifapplicableindicationofthedevelopmentstatus/softwarestatusforelectronics.
Ifapplicableconcessionwheresampleshavetobedelivereddespitenon-conformance.
Theprototypecontrolplaniscompiledandreleasedbythedeliveringdevelopmentdepartment,.lightprototypebyELT,electronicprototypebyEEG,assemblyprototypebyEEV,designprototypebyELD/EAP.
Controlplanforpre-launch
Thestructureofthepre-launchcontrolplanmustbedrawnupinaccordancewiththeISO/TS16949stipulations（seeAnnex1）andsubsequentproduction,.apre-launchcontrolplanmustbedrawnupinanalogywiththeplannedproductionandteststeps.Pointstonote:
Thepre-launchcontrolplanmustcontaincontrolactionsandreactionplansfortemporaryproductionandteststeps.（seeAnnex1and2）
Itisadmissibletoproducedifferentcontrolplansforpre-launchproductionprocessesandassemblyprocesses.
Theproductandprocesscontrolmethodswhichdeviatefromproductionmustbespecified.
Thepre-launchcontrolplanmustbecontinuouslyadjustedinaccordancewithadvancingproductandprocessmaturityandassignedtothesuppliedpre-launchproducts（producthistory）
ThebasisforcompilationofthecontrolplanarefindingsfromtheFMEAs,QRCs,informationfromthedrawing,testspecifica
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