船用防锈漆生产工艺流程图.docx

船用防锈漆生产工艺流程图.docx

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船用防锈漆生产工艺流程图

船用防锈漆生产工艺流程图

1.1Theflowchartforthemanufacturingprocessofanticorrosivemarinepaint

树脂resin,防锈颜料antirustpaint,调速分散机speedregulationdisperser,混合均匀mixedwell,砂磨机sandmill,研磨triturate,测细度measurethefinenessofgrind,调速分散机speedregulationdisperser,助剂additives,溶剂impregnant,分散disperse,调黏，测黏度attemperandtesttheviscosity,防结皮剂anti-skinningagent,分散disperse,取样sampling,质量检测qualitytesting,检测合格qualified,过滤包装filtrateandpack

1.2

1.2Testingtechnique

1.2.1取样Sampling

产品取样按GB/T3186-82《涂料产品的取样》进行，样品分为两份，一份作为

检测样品，一份作为备用样品。

SanmplingacrodingtotheGB/T3186-82SamplingPaintProducts,anddividesintotwo,onefortesting,theotherforspareuse

1.2.2黏度Viscosity

按GB/T1723-93〈〈涂料黏度测定法〉〉进行，采用乙法：

涂-4黏度法进行。

TestaccordingtotheGB/T1723-93DeterminationofViscosityofCoatings,andadoptthesecondway:

viscosity（Mr-4）

1.2.3细度Fineness

按GB/T1724-79〈〈涂料细度测定法〉〉进行TestaccordingtoGB/T1724-79MethodsofTestforFinenessofGrindofPaints

1.2.4附着力Adhesion

按GB/T1720-79〈〈涂膜附着力测定法〉〉进行TestaccordingtoGB/T1720-79DeterminationofAdhesionofFilm

1.2.5固体含量Solidcontent

按GB/T1725-79〈〈涂料固体含量测定法〉〉进行TestaccordingtoGB/T1725-79

MethodsofTestForNon-volatileMatterofVarnishes,PaintsAndTheirVehicles

1.2.6干燥时间Dryingtime

按GB/T1728-79〈〈漆膜、腻子干燥时间测定法〉〉进行，其中表面干燥时间采用

乙法：

指触法进行，实际干燥时间采用丙法：

刀片法。

TestaccordingtoGB/T1728-79MethodsofTestForDryingTimeofCoatingsofPaintsAndPutties,adoptthe

secondwaytotestthedryingtimeofthesurfacebytouchingit.Andtheactualdrying

timepleaseadoptthethirdwaybyusingknives

1.2.7漆膜颜色及外观Colorandappearanceoffilms

按GB/T1729-79〈〈漆膜颜色及外观测定法〉〉进行TestaccordingtoGB/T1729-79DeterminationofColorandAppearanceofFilms.1.2.8柔韧性Flexibility

按GB/T1731-93〈〈漆膜柔韧性测定法〉〉进行TestaccordingtoGB/T1731-93DeterminationofFlexibilityofFilms

1.2.9耐冲击性Impactresistance

按GB/T1732-93〈〈漆膜耐冲击性测定法〉〉进行TestaccordingtoGB/T1732-93DeterminationofImpactResistanceofFilms

1.2.10硬度Hardness

按GB/T6732-96〈〈漆膜硬度铅笔测定法〉〉进行TestaccordingtoGB/T6732-96DeterminationofFilmHardnessbyPencilTest1.2.11耐盐水性resistancetosaltwater

按GB/T1763-79〈〈漆膜耐化学试剂性测定法〉〉进行TestaccordingtoGB/T1763-79MethodofTestForChemicalResistanceofPaintFilms

1.2.12对面漆的适应性Adaptabilitytofinish

选用相应配套的各色合成树脂漆，用于测定面漆的适应性。

按GB/T1727-79〈〈漆

膜一般制备法〉〉进行涂刷。

先涂刷一道船用防锈漆，按产品技术要求干燥后，

涂刷一道面漆，在涂刷时观察涂刷性。

待面漆干燥24小时后，观察漆膜表面有无缩孔、裂纹、针眼、起泡、剥落等现象

Choosethematchedresinpaintofallkindstotesttheadaptabilitytofinish.Painting

accordingtoGB/T1727-79GeneralPreparationofPaintFilms.Painting

anticorrosivemarinepaint,andthenpaintingthefinish,remembertoobervingits

spreadratewhenyouarepainting.Obervingtheshrinkagecavity、flaw、

pinprick、foam、flakeoffafter24hourssincethefinishdried.

Theflowchartforthemanufacturingprocessof

shopprimersforshipbuildingpaint

甲组分Thefirstcompounding:

树脂reesin,锌粉zincpowder,助剂additives,溶剂impregnant,加入putin,调速分散机speedregulationdisperser,分散均匀mixedwell,取样sampling,质量检测qualitytesting,检测合格qualified,包装packing乙组分Thesecondcompounding:

树脂resin,溶剂impregnant,加入putin,调速分散机speedregulationdisperser,分散disperse,取样sampling,质量检测qualitytesting,检验合格Qualified,包装packing

2.2Testingtechnique

2.2.1取样Sampling

产品取样按GB/T3186-82〈〈涂料产品的取样〉〉，样品分为两份，一份作为检测

样品，一份作为备用样品。

SamplingacrodingtotheGB/T3186-82SamplingPaintProducts,anddividesintotwo,onefortesting,theotherforspareuse

2.2.2干燥时间Dryingtime

按GB/T1728-79〈〈漆膜、腻子干燥时间测定法〉〉进行，其中表面干燥时间采用

乙法：

指触法，实际干燥时间采用丙法：

刀片法。

TestaccordingtoGB/T1728-79MethodsofTestForDryingTimeofCoatingsof

PaintsAndPutties,adoptthesecondwaytotestthedryingtimeofthesurfaceby

touchingit.Andtheactualdryingtimepleaseadoptthethirdwaybyusingknives

2.2.3附着力Adhesion

按GB/T1720-79〈〈涂膜附着力测定法〉〉进行

TestaccordingtoGB/T1720-79DeterminationofAdhesionofFilm

2.2.4漆膜厚度Dryfilmthicknessofpaints.

按GB/T1764-79〈〈漆膜厚度测定法〉〉进行

TestaccordingtoGB/T1764-79MethodofTestForMeasurementofDryFilm

ThicknessofPaints.

2.2.5耐候性Weatherability

2.2.5.1样板的制备按GB/T1767-79〈〈漆膜耐候性测定法〉〉，钢板除锈采用喷砂

进行ThepreparationoftempletshouldaccordingtoGB/T1767MethodofTestforWeatherability

2.2.5.2测试结果按GB/T1766-79〈〈漆膜耐候性评级方法〉〉中第6章进行ThetestresultshouldaccordingtothecharptersixofGB/T1767MethodofEvaluationofDegradation（BothExteriorAndAccelerated）ofPaintFfilms

2.2.6焊接与切割Jointingandincision

按GB/T6747-86附录A.2进行AccordingtotheaddendaA2ofGB/T6747-86

2.2.7成型和弯曲Moldingandinflecting

按GB/T6747-86附录A.3进行AccordingtotheaddendaA.3ofGB/T6747-86

3.1Theflowchartforthemanufacturingprocessoftopsidepaint

树脂resin,防锈颜料antirustpaint,调速分散机speedregulationdisperser,混合均匀mixedwell,砂磨机sandmill,研磨triturate,测细度measurethefinenessofgrind,调速分散机speedregulationdisperser,助剂additives,溶剂impregnant,分散disperse,调色mixcolors,调黏，测黏度attemperandtesttheviscosity,防结皮剂anti-skinningagent,分散disperse,取样sampling,质量检测qualitytesting,检测合格qualified,过滤包装filtrateandpack

3.2.Testingtechnique

3.2.1取样Sampling

产品取样按GB/T3186-82《涂料产品的取样》进行，样品分为两份，一份作为

检测样品，一份作为备用样品。

SamplingacrodingtotheGB/T3186-82SamplingPaintProducts,anddividesintotwo,onefortesting,theotherforspareuse3.2.2黏度Viscosity

按GB/T1723-93〈〈涂料黏度测定法〉〉进行，采用乙法：

涂-4黏度法进行。

TestaccordingtotheGB/T1723-93DeterminationofViscosityofCoatings,andadoptthesecondway:

viscosity（Mr-4）

3.2.3细度Fineness

按GB/T1724-79〈〈涂料细度测定法〉〉进行TestaccordingtoGB/T1724-79

MethodsofTestForFinenessofGrindofPaints

3.2.4附着力Adhesion

按GB/T1720-79〈〈涂膜附着力测定法〉〉进行TestaccordingtoGB/T1720-79DeterminationofAdhesionofFilm

3.2.5固体含量Solidcontent

按GB/T1725-79〈〈涂料固体含量测定法〉〉进行TestaccordingtoGB/T1725-79

MethodsofTestForNon-volatileMatterofVarnishes,PaintsandTheirVehicles3.2.6干燥时间Dryingtime

按GB/T1728-79〈〈漆膜、腻子干燥时间测定法〉〉进行，其中表面干燥时间采用

乙法：

指触法进行，实际干燥时间采用丙法：

刀片法。

TestaccordingtoGB/T

1728-79MethodsofTestForDryingTimeofCoatingsofPaintsAndPutties,adoptthesecondwaytotestthedryingtimeofthesurfacebytouchingit.Andtheactual

dryingtimepleaseadoptthethirdwaybyusingknives

3.2.7漆膜颜色及外观Colorandappearanceoffilms

按GB/T1729-79〈〈漆膜颜色及外观测定法〉〉进行TestaccordingtoGB/T1729-79DeterminationofColorAndAppearanceofFilms.

3.2.8柔韧性Flexibility

按GB/T1731-93〈〈漆膜柔韧性测定法〉〉进行TestaccordingtoGB/T1731-93

DeterminationofFlexibilityofFilms

3.2.9耐候性Weatherability

按GB/T1767-79〈〈漆膜耐候性测定法〉〉及GB/T1766-79〈〈耐候性评级方法〉〉

进行TestaccordingtoGB/T1767-79MethodofTestforWeatherabilityandGB/T1766-79MethodofEvaluationofEegradation（BothExteriorAndAccelerated）of

PaintFilms

4.1Theflowchartforthemanufacturingprocessof

antifoulingpaint

树脂resin,防污剂antifoulingcomposition,体质颜料extenders,调速分散机speedregulationdisperser,混合均匀mixedwell,砂磨机sandmill,研磨triturate,测细度measurethefinenessofgrind,调速分散机speedregulationdisperser,助剂additives,溶剂impregnant,分散disperse,调黏，测黏度attemperandtesttheviscosity,取样sampling,质量检测qualitytesting,测验合格qualified,过滤包装filtrateandpack

4.2Testingtechnique

4.2.1取样Sampling

产品取样按GB/T3186-82《涂料产品的取样》进行，样品分为两份，一份作为

检测样品，一份作为备用样品。

SamplingacrodingtotheGB/T3186-82SamplingPaintProducts,anddividesintotwo,onefortesting,theotherforspareuse4.2.2黏度Viscosity

按GB/T1723-93〈〈涂料黏度测定法〉〉进行，采用乙法：

涂-4黏度法进行。

TestaccordingtotheGB/T1723-93DeterminationofViscosityofCoatings,andadoptthesecondway:

viscosity（Mr-4）

4.2.3细度Fineness

按GB/T1724-79〈〈涂料细度测定法〉〉进行

TestaccordingtoGB/T1724-79MethodsofTestforFinenessofGrindofPaints

4.2.4干燥时间Dryingtime

按GB/T1728-79〈〈漆膜、腻子干燥时间测定法〉〉进行，其中表面干燥时间采用

乙法：

指触法进行，实际干燥时间采用丙法：

刀片法。

TestaccordingtoGB/T

1728-79MethodsofTestForDryingTimeofCoatingsofPaintsAndPutties,adoptthesecondwaytotestthedryingtimeofthesurfacebytouchingit.Andtheactual

dryingtimepleaseadoptthethirdwaybyknives

4.2.5比重Specificgravity

按GB/T1756-79〈〈涂料比重测定法〉〉进行

TestaccordingtoGB/T1756-79MethodsforDeterminationofSpecificGravityofPaint

4.2.6在流动海水中试验方法Testinrunningwater

按GB/T5370-85〈〈防污漆样板浅海浸泡试验方法〉〉的规定进行TestaccordingtoMethodForTestingAntifoulingPanelsinShallow

Submergence

5.1Theflowchartforthemanufacturingprocessofboottoppingpaintonships

树脂resin,体质颜料extenders,调速分散机speedregulationdisperser,混合均匀mixedwell,砂磨机sandmill,研磨triturate,测细度measurethefinenessofgrind,调速分散机speedregulationdisperser,助剂additives,溶剂impregnant,分散disperse,调黏，测黏度attemperandtesttheviscosity,防结皮剂anti-skinningagent,分散disperse,取样sampling,质量检测qualitytesting,检测合格qualified,过滤包装filtrateandpack

5.2Testingtechnique

5.2.1取样Sampling

产品取样按GB/T3186-82《涂料产品的取样》进行，样品分为两份，一份作为

检测样品，一份作为备用样品。

SamplingacrodingtotheGB/T3186-82SamplingPaintProducts,anddividesintotwo,onefortesting,theotherforspareuse

5.2.2黏度Viscosity

按GB/T1723-93〈〈涂料黏度测定法〉〉进行，采用乙法：

涂-4黏度法进行。

TestaccordingtotheGB/T1723-93DeterminationofViscosityofCoatings,andadoptthesecondway:

viscosity（Mr-4）

5.2.3细度Fineness

按GB/T1724-79〈〈涂料细度测定法〉〉进行

TestaccordingtoGB/T1724-79MethodsofTestforFinenessofGrindofPaints

5.2.4试验样板的制备Thepreparationoftestpanels

各项试验的样板制备均按GB/T1756-79〈〈测定耐湿热、耐盐雾、耐候性的漆膜

制备法〉〉进行

AllpreparationoftestpanelsareaccordingtoGB/T1756-79MethodofProducingofPaintFilmsForTestingHeatandHumidityResistance,Salt-fogResistanceand

AcceleratedWeathering

5.2.5附着力Adhesion

按GB/T1720-79〈〈涂膜附着力测定法〉〉进行TestaccordingtoGB/T1720-79DeterminationofAdhesionofFilm

5.2.6耐盐水性Resistancetosaltwater

按GB/T1763-79〈〈漆膜耐化学试剂性测定法〉〉中的“耐盐水性的测定”之乙法进行，试验温度为80?

2?

TestaccordingtothesecondwayofDet