NBT 47014 焊接工艺评定格式中英文版.docx
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NBT47014焊接工艺评定格式中英文版
NBT47014焊接工艺评定格式-中英文版
焊接工艺评定报告
WeldingProcedureQualificationReport
焊接工艺评定报告编号:
PQRNO.:
焊接工艺规程编号:
WPSNO.:
评定项目:
AssessmentItems:
评定结论:
按NB/T47014-2011标准评定合格
AssessmentConclusion:
acceptedbyassessingaccordingtoNB/T47014-2011
批准人:
Approvedby:
批准日期:
Thedateofapproval:
XXXXXXXXXXX有限公司
版权说明:
此文件内容属XXXXXXXX有限公司所有,未经同意,不得使用、复制、转借发表
Description:
ownershipissubjecttoXXXX,use,copyandrentwithoutapprovalfromXXXXisprohibited.
焊接工艺规程WPS
单位名称unitname:
焊接工艺规程编号WPSNO:
日期date:
所依据焊接工艺评定报告编号ArebasedthewpqreportNo.:
焊接方法weldingmethod
机械化程度Automaticlevel(Manual,Semi-auto,auto):
(手工半自动自动)手工manual
简图sketch:
(接头形式、坡口形式与尺寸、焊层、焊接接头weldingjoint:
焊道布置及顺序typeofjoint,typeofbevel,
weldinglayer,routelocationandsequences)坡口形式Typeofbevel:
V
衬垫(材料及规格)pad(materialandsize)
其他other
母材basematerial:
类别号sortNo.组别号groupNo.与类别号weldedwithsortNo.组别号groupNo.__相焊或标准号orstandardNo.材料代号brandNo.与标准号weldedwithstandardNo.材料代号brandNo._相焊
对接焊缝焊件母材厚度范围Buttweldbasemetalthicknessrange角焊缝焊件母材厚度范围Thefilletweldmentbasemetalthicknessrange管子直径、壁厚范围Pipediameter,wallthickness:
对接焊缝buttjoint角焊缝angleweld其他other填充金属Fillermetal:
焊材类别weldrodand焊条Weldingrod焊丝Wire焊材标准weldrodstandard
填充金属尺寸fillingmaterialsize
焊材型号WeldingconsumablesModel
焊材牌号(金属材料代号)Weldingconsumablesgrades
其他other
对接焊缝焊件焊缝金属厚度范围Buttweldweldmentweldmetalthicknessrange:
角焊缝焊件焊缝金属厚度范围Filletweldweldmentthethicknessoftheweldmetalrange:
耐蚀堆焊金属化学成分Corrosiondepositedmetalchemicalcomposition(%)
CSiMnPSCrNiMoVTiNb
其他other
注:
对每一种母材与焊接材料的组合均需分别填表Note:
Foreachkindofbasematerialwiththe
compositionofthesoldermaterialneedstosheet。
焊接工艺规程(续)WPS(continued)
焊接位置weldedlocation:
对接焊缝的位置buttweldlocation焊后热处理postheattreatment:
立焊的焊接方向:
(向上、向下)保温温度(?
)temperanceDirection(upward/downward)________保温时间范围(h)holdingtime角焊缝位置angleweldlocation
立焊的焊接方向:
(向上、向下)
Direction(upward/downward)
气体gas:
预热pre-heating:
气体种类kind混合比mixratio流量flow(L/min)最小预热温度Minimumpreheatingtemperature保护气(?
)protectiongas
最大道间温度Maximumlayertemperature尾气保护气(?
)Endprotectiongas:
保持预热时间holdingperiod背面保护气加热方式HeatingmodeBackprotectiongas:
电特性electricitycharacter:
电流种类currentsort:
极性polarity:
焊接电流范围currentrange(A):
电弧电压arcvoltage(V):
焊接速度(范围)operationspeed(thickness)
钨极类型及直径喷嘴直径nozzle(mm)
焊接电弧种类(喷射弧、短路弧)Typesofweldingarc(sprayarc,shortarc)焊丝送进速度weldingwireinsertingspeed(cm/min)
(按所焊位置和厚度,分别列出电流和电压范围,记入下表listcurrentandvoltagerangeandfillin
thetableintermsofthelocationandthickness)
填充材料filled线能量焊接电流current焊接方电弧电压焊接速度material焊道/焊层(kJ/cm)法weld(V)arc(cm/min)Layer/weldline牌号直径极性电流(A)methodvoltagespeedenergybranddia.polaritycurrent
技术措施technicalmeasurement:
摆动焊及不摆动焊vibrationornonvibration:
摆动参数vibrationdata焊前清理和层间清理clearingbeforeweld:
背面清根方法backcleaningmethod单道焊或多道焊(每面)singlerouteweldingormulti-routewelding单丝焊或多丝焊singlewireormulti-wire
导电嘴至工件距离distancefromconductivenozzletopiece(mm)锤击hammered其他other:
编制composed审核reviewed批准approvedby/日期dateby/日期dateby/日期date第三方检验Third-partyinspection
焊接工艺评定报告PQR
单位名称unitname
焊接工艺评定报告编号PQRNO.:
预焊接工艺规程编号PWPSNO.:
焊接方法weldingmethod机械化程度Automaticlevel:
(手工、半自动、自动Manual,semi-auto,auto)接头简图weldingjointsketch:
(坡口形式、尺寸、衬垫、每种焊接方法或焊接工艺、焊缝金属厚度typeofjoint,typeofbevel,weldinglayer,routelocationandsequences)
焊后热处理postweldtreatment:
保温温度temp.range(?
:
)母材basematerial:
保温时间holdingperiod(h):
材料标准号materialstandard:
材料代号Materialcode.:
气体gas:
类、组别号sort/groupNo.与类、组别号welded气体种类kind混合比mixratio流量flow(L/min)
保护气withsort/groupNo.相焊Phasewelding
protectiongas厚度thickness:
尾气保护气直径diameter:
Endprotectiongas:
其它other:
背面保护气
Backprotectiongas:
填充金属fillingmaterial:
电特性electricitycharacter:
焊材类别weldrodand:
电流种类currentsort:
焊材标准materialstandard:
极性polarity:
焊材型号WeldingconsumablesModel:
钨极尺寸tungstensize:
______焊材牌号materialcode:
焊接电流(A)current:
焊材规格specification:
电弧电压(V)arcvoltage:
焊缝金属厚度weldmetalthickness:
焊接电弧种类Typesofweldingarc其它other:
其它other:
焊接位置weldinglocation:
技术措施technicalmethod:
对接焊缝位置weldlocation方向(向上、向焊接速度operationspeed(cm/min):
下)direction(upward/downward)摆动或不摆动vibrationornot:
角焊缝位angleweldlocation方向(向上、向摆动参数parameter:
下)direction(upward/downward)多道焊或单道焊(每面)singlerouteweldingor
multi-routewelding:
预热pre-heating:
单丝焊或多丝焊singlewireormulti-wire:
预热温度preheatingtemp?
其它other:
道间温度inter-layertemp?
其它other
焊接工艺评定报告(续)PQR(continued)拉伸试验tensiletest试验报告编号Numberoftestreport:
最大载荷断裂部位试样宽试样厚度横截面积抗拉强度试样编号SampleBrokenpoint和特征Broken度widththicknesssectionareaTensilestrenNoloadpoint&2(mm)(mm)(mm)gh(MPa)(KN)character
弯曲试验bendingtest试验报告编号Numberoftestreport:
弯曲角度试样厚度0试样编号试样类型Typeof弯心直径(mm)Raduis(C)thickness试验结果resultdiameterBendingSampleNotest(mm)degree
冲击试验ShockTest试验报告编号Numberoftestreport:
试验温度冲击吸收功侧向膨胀量The夏比V型缺口试样尺Test(J)Impactamountoflateral备注试样编号位置Location寸SampleNotemperatureAbsorbedexpansionRemarksizeofthecrack?
Energy(mm)
焊接工艺评定报告(续)
金相检验(角焊缝)Metallographicinspection(filletweldingroute):
根部:
(焊透、未焊透)non-penetration,penetrated焊缝:
(熔合、未熔合)weldingroute:
(fusion,uncompletedfusion)焊缝、热影响区(有裂纹、无裂纹)Route,heatimpactingarea:
(withcrackline,nocrack
line)。
检验截面SectionIIIIIIIVV焊脚差Angledifference(mm)
无损检验NDT:
RT:
UT:
MT:
PT:
其他other
耐蚀堆焊金属化学成分(重量,%)Corrosiondepositedmetalchemicalcomposition
CSiMnPSCrNiMoVTiNb
化学成份测定表面至熔合线的距离Thedeterminationofthechemicalcompositionofthesurface
ofthedistancetothefusionline(mm):
附加说明Annotated:
结论:
本评定按NB/T47014-2011规定焊接试件、检验试样,测定性能,确认试验记录正确Conclusion:
thePQRfollowsNB/T47014-2011forweldingsampleselection,testing,itisconfirmedthatthe
resultis:
accepted
评定结果conclusion:
(合格、不合格)accepted
施焊日期焊工姓名焊工代号weldernameweldercodedate编制composedby/审核reviewedby/批准approved日期dete日期dateby/日期date第三方检验Third-partyinspection
焊缝外观检查记录表
Appearanceoftheweldinspectionrecordform
焊工代号日期试件编号SampleNo.Welderscodedate试件规格Samplesize
检查结果Testresults
ThespecimenCategoryCode试件分类代号检查项目Checkthe
project
正面1.0Positive焊缝高度
weldheight背面0.5Back
焊脚高度Weldlegheight
总宽度
Total9mm
width焊缝宽度
Weldwidth侧增宽
Side1.2mm
widened
变形角度Deformation0.5?
angle
试件错边量Unfitness0.1mm
深度无Depth
咬边总长
Total无
length
深度无Depth
未焊透总长
Total无
length
正面无表面内凹PositiveSurface背面concave无Back
气孔Stoma无通球检验Through-ball/test
其它other/主管:
检查人:
评定:
日期:
CompetentCheckAssessmentdate
焊工试验的焊接记录
Theweldertesttheweldingrecords
产品名称工程名称日期ProductProjectnamedatename
工程编号产品材质projectNomaterial
试板号Sample试样尺寸samplesizeNo.
焊接方法焊接位置weldingpositionweldingmethod
焊丝牌号烘干记录dryingrecords预热方法预热温度preheattemperature
后热温度afterthehot后热方法temperature
温度湿度humidity焊工姓名焊工技能welderskills
记录record
后热预热直径电流After电压速度焊道WeldWarm-uDiametElectric焊道图WeldFiguretheVoltageSpeedpercurrentheat
1
2
3
4
5
6
7
89
10
11
12
13
14
15
技术负责人:
焊接检查员:
施工班组:
TechnicaldirectorWeldinginspectorConstructionteam