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英语论文英文
TheDesignofthehydraulicmanifoldoffeederBasedonPro/E
Summary:
ThispaperintroducestheapplicationofPro/Esoftwaretodesignhydraulicmanifold.Accordingtotheworkrequirementsofthehydraulicsystem,designtheschematicofthehydraulicsystem,selectthehydrauliccomponents,thendesignhydraulicmanifoldofthePro/Esoftware.Usingthree-dimensionalparametricsoftwareisgoodforUpgradedesigntools,ensurestheaccuracyofthedesignandimprovethesuccessrateofaone-timedesign.
Becausetheinternalofthemanifoldhasmanychannelsandtheholedepthisdifferent.Someshouldbethesame,butsomeshouldnotbethesame,anditiscomplex.Therefore,weproposethatwecanusethepro/Esoftwaretodesignthehexahedralmanifold.Themethodisalsogoodforexaminetherelationshipbetweentheoilpassage.
Keyword:
Three-dimensionalsolidmodeling;Pro/ENGINEER;parametricdesign;HydraulicSystem;HydraulicManifold.
ChapteroneIntroduction
Thehydraulicsystemusestheintegrateddeviceofhydraulicvalve.Withagoodstructure,smallpressureloss,easymaintenanceanddisassembly,smallvibration,whichwillhelptoachieveintegrationandstandardizationofthehydraulicsystem.
Ascarrierholdsofalltypesofcartridgevalvesandotheraccessories,theHydraulicManifoldBlocksconsistsbyitsSystemofthenon-standardandbodyHolds.Itsinternalporesisverydense,andtheholesnetworkiscomplex.Thecurrentdesignlevelisrelativelybackward.Itnotonlymentalheavy,time-consuming,butalsocannotguaranteethequality.Atpresent,sometechniquesusedinhydraulicmanifolddesignFacilitatethedesignplantoacertainextent.Inthispaper,wecombinethePro/ENGINEERsoftwareandthemanifoldknowledge.WetrytousePro/ENGINEERsoftwaretovirtualdesignofHMBtoreducethelaborintensityofdesignersandimproveefficiency.Virtualdesign(VirtualDesign,VD)[3]isbasedoncomputer-aideddesignanditisanewdesignmethodusingvirtualrealitytechnologyevolved.Itcanprovideagooddesignenvironmentandsupporttoolsforproductdesign,thedesigner'sideacanbedirectlyreflectedinthethree-dimensionalinterface.
Withtherapiddevelopmentofscienceandtechnology,Hydraulicunitsinvariousfieldsofindustry,agricultureandlifeisusedmorewidely.Itsresearchanddesigninresearch,teaching,particularlyintheproductionpracticewillhaveaverybroadapplicationprospects.
ChapteroneLiteraturereview
2.1HydraulicManifoldOverview
Therearetwomainproblemtobesolvedaboutmanifolddesign:
first,checkwiththedesignofthebodyparts,thesecondistoverifytheassemblystructure.Two-dimensionalengineeringdrawingstoreflectthedesignmethod,notonlythedesignefficiencyislow,andpronetoerror.Someerrorsaredifficulttobefoundinthedrawings,ifyoufindproblemsafterexperimentalproductproduced,willbringnosmalleconomicloss,delaysinproductdevelopmenttime.Therefore,theuseofthree-dimensionalparametricdesignsoftwareproductsweredesignedtoimprovethemeansandmethods,theproblemoccursatthedesignstageaspossible;atthesametimemoremodels,seriesofhydraulicmachinerydevelopment,parametricdesignallowsdesignerstogreatlyimproveefficiency.
2.2Introductionto3Dmechanicaldesignsoftware
Pro/ENGINEERsystemcomeoutin1988withdesignparameters,thenledtheindustryforparametricdesignCAD/CAMsystemsexpectations.Pro/ENGINEERisnodoubtagreathelpforthethree-dimensionalgeometricmodelingdesigner.BecausePro/ENGINEERparametersin[5]doesnotrepresentthethree-dimensionalshapeoftheobjectrelativesize,andtherearerealphysicalsignificance.Forexamplewiththedesignofthephysicalmeaningofthevolume,surfacearea,centerofmass,density,thickness,etc.maybeaddedtothedesignconceivedtoexpressdesign.Pro/ENGINEERisacomprehensivethree-dimensionalproductdevelopmentsoftware,Integratedpartdesign,molddevelopment,productassembly,CNCmachining,design,sheetmetaldesign,reverseengineering,mechanismsimulation,automaticmeasurement,stressanalysisanddatabasemanagementfunctionsinoneproduct.
2.3Thepurposeandsignificanceofthethree-dimensionalmanifoldparametricdesign
Withthedevelopmentofmodernscienceandtechnology,hydraulicsystemsproductsinthefieldsofmechanical,agricultural,aerospaceandeverydaylifeapplicationsmorewidely,andsomeofthemoreadvancedequipment,theapplicationofthehydraulicsystemonthemore.Intheconventionalhydrauliccircuit,hydrauliccomponentsconnectedbytubingtoachievemutual.Themorethenumberofhydrauliccomponents,morepipeconnections,themorecomplexthestructure,thegreaterthelossofsystempressure,thegreaterthespace,themoredifficultrepairs,maintenanceanddisassembly.Themanifoldiscompact,goodexchangeperformance,maintenance,easyaccessibility.Three-dimensionalsolidbodywithPro/ENGINEERsoftwaretobuildarealisticparts,youcaneasilyandvisuallycheckthepositionoftheholeandtheholeontherelationshipbetweenthehydraulicsystemschematicsmeetsalltherequirements,aswellastheholeslocationisreasonable.Becauseitisparametricsolidmodel,modifyitmoreconvenient.Inordertobetterfacilitatetheobservationoftheinternalfeaturesofthesoftwarecantakeadvantageofperspective.
3.4Developahydraulicsystemdiagram
Developahydraulicsystemdiagram,themainissueistoconsiderthefollowingaspects:
1、Fromtheoperatingmodechartanalysis,thesystemrequiresalargerflowisfastandquickonthenext.
2、Thefigureshowstheoperatingmode,thesystemneedstobeadjustedwhentheslow,takingintoaccountthesystempowerefficiency,lowslidevelocity,smallchangesinworkload,sotheuseofoilreturncontrolvalvecontrolCircuits.
3、Asthespeedofthefasterandslowerbetweentheneedforaccess,butdonotaskforaccesstothelocation,sothesenderusingthetripswitchcontroltwotwo-waysolenoidvalvetoachievespeedsforaccess.
4、Topreventtheholdingweightsattheupperendofthestaywithintheweightduringthefallandstayposition,especiallyinthelowerchamberofthehydrauliccylinder(rodlesscavity)intotheoilonthewaytosetupcheckvalve;ontheotherhand,inordertoovercometheslideundertheweightofthefastduringtheimpact,settingupaone-wayback-pressurevalve.
Thehydraulicsystemtochangetheuseofthethree-wayY-medianfunctionofsolenoidvalve,Figure3-3forthehydraulicsystemschematicsdrawn,Figure3-4forthesuperpositionofthehydraulicvalvehydraulicsystemconsistingofFig.
液压系统的动作要求及电磁铁动作表如上图
ChapterIVHMBstructureanddesign
4.1HydraulicIntegratedCircuitDesign
Hydraulicintegratedcircuitdesignisakeydesignofthehydraulicmanifold,hydraulicmanifoldporedesignisreasonable,thereisnointerferenceinthehole,andtheselectionofthehydrauliccircuitarecloselyrelated.Whendesigningahydraulicintegratedcircuits,generallycanbedividedintoseveralunitshydrauliccircuitloop,eachunitgenerallyconsistsofthreehydrauliccircuitcomponents,usingacommonpressurePandtheoilreturnlineT,suchunitsintegratedcircuit,saidhydraulicunitloop.Hydraulicunitintegratedcircuitdesign,thepreferredgenerichydraulicunitintegratedcircuitstoreducethemanifolddesignworkloadandimproveversatility.
4.2HydraulicManifoldandDesign
Figure4-1isafeederofhydraulicmanifoldassemblyGeneralPlan.Itconsistsofthebaseplate1,thedirectionofspeedcontrolblock2,thepressureblock3,clampblock4andthetopcover5composedbyfourfasteningbolts6connectthem,Thenbefastenedtothehydraulictank,pumpthroughtubingconnectedbyfourscrewsandthebottom,consistingofhydraulicstation,hydrauliccomponentsarefixedtoformacompletehydraulicsystemoneachmanifold.
图4-1装配图图4-2集成块装配立体效果图
4.5Manifoldprospects
HydraulicManifoldacademicresearchanddevelopmenthasbeenthefocusofresearchandengineeringpractice,bytheimportanceofdomesticandforeignhydraulicindustry.Pro/ENGINEERsoftwareletvirtualdesignersdesignthinkingoftwo-dimensionaldigitalinformationdirectlyreflectedinthesimulationofrealisticthree-dimensionalinterfaceisintuitivefeedback.Withthethree-dimensionalgraphics,morevividandintuitive,easyinstallationandmaintenanceoftechnicaldesignersandstaffexchangesandcompleteideaofthedesign,implementationandtestingfasterandbetter.
HydraulicManifoldusingthree-dimensionalparametricdesignsoftware.Dimensionalassemblystructuremakestheobservationandanalysisbecomeintuitive.Anddesignerscanidentifyproblemsatthedesignstageaspossible,itisalsoveryeasytomodify.Ibelieveinthefutureofthemanifolddesign,theuseofthree-dimensionalparametricdesignsoftwarewillbemorewidelyapplied!
Hydraulicmanifolddesignwillbecomefasterandeasier.
ChapterVISummary
Currently,domesticenterpriseshavebeenwidelyusedcomputer-aideddesignproductssothatdesignersinthedesignprocesstodirectlycallthetwo-dimensionaltilesGalleryediteddirectlybythegoodresults.However,thetwo-dimensionaldesigncannotfullymeettherequirementsofthecurrentindustrypractice.
Withtherapiddevelopmentofcomputertechnology,mechanicaldesignhasevolvedfromtwo-dimensionaltothree-dimensionaldesignstagedesignstage.Modernproductdesignapproachistostartfromthe3Dmodelonsolvingenabledesignerstofocuseffortsonthepartofthestructuraldesignandrelatedissues.Therefore,thethree-dimensionaldesignmethodcanbeagoodsolutiontoacomplexarrangem