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FuelSupplySystemForAnInternalCombustionEngine
Abstract
Apulsationdamperisprovidedbetweenandinserieswithalowpressurefuelsystempipeandahighpressurepumpofafuelsupplysystem.Duringstartupofanengine,lowpressurefuelsuppliedviathelowpressurefuelsystempipeisinjectedfromanintakepassagefuelinjector.Whenthefuelpressureisequaltoorlessthanafuelpressureatwhichgoodstartabilitycanbemaintained,thepulsationdamperclosesoffcommunicationbetweenthehighpressurefuelsystempipeandthelowpressurefuelsystempipeusingthespringforceofaspring.
Keywords:
Fuelsupplysystem;
Aninternalcombustionengine;
Apulsationdamper;
Alowpressurefuelsystempipeandahighpressurepump;
Afuelsupplysystemforaninternalcombustionengine,comprising:
alowpressurepumpthatiscapabletopressurizefuel;
alowpressurefuelsupplypassagethatiscapabletosupplyfuelthatwaspressurizedbythelowpressurepumptoalowpressurefuelinjectionmechanismwhichinjectsfuelintoanintakepassage;
abranchpassagethatbranchesofffromthelowpressurefuelsupplypassageandthroughwhichthefuelthatwaspressurizedbythelowpressurepumpflows;
ahighpressurepumpwhichiscapabletopressurizethefuelsuppliedviathebranchpassage,thehighpressurepumpbeingdrivenbytheinternalcombustionengine;
ahighpressurefuelsupplypassagethatiscapabletosupplyfuelthatwaspressurizedbythehighpressuretoahighpressurefuelinjectionmechanismwhichinjectsfuelintoacylinder;
andapulsationreducingmechanismprovidedonanintakesideofthehighpressurepump,wherein,whentheinternalcombustionengineisstartedbyonlyinjectingfuelfromthelowpressuresupplypassageintotheintakepassage,thepulsationreducingmechanismclosesoffcommunicationbetweenthelowpressurefuelsupplypassageandthehighpressurefuelsupplypassageuntilapressureoffuelinthelowpressurefuelsupplypassagereachesapredeterminedpressurevaluerequiredforstartingtheinternalcombustionengine.
Backgroundoftheinvention:
1.FieldoftheInvention
Theinventionrelatestoafuelsupplysystemforaninternalcombustionengineprovidedwithafuelinjectionmechanismthatinjectsfuelathighpressureintoacylinder(i.e.;
afuelinjectorforin-cylinderinjection,hereinafterreferredtoas“in-cylinderfuelinjector”)andafuelinjectionmechanismthatinjectsfuelintoanintakepassageoranintakeport(i.e.,afuelinjectorforintakepassageinjection,hereinafterreferredtoas“intakepassagefuelinjector”).Moreparticularly,theinventionrelatestoafuelsupplysystemthatcanimprovestartabilityofaninternalcombustionengine.
2.DescriptionoftheRelatedArt
Agasolineengineisknownwhichisprovidedwithafastfuelinjectionvalveforinjectingfuelintoacombustionchamberoftheengine(i.e.,anin-cylinderfuelinjector)andasecondfuelinjectionvalveforinjectingfuelintoanintakepassage(i.e.,anintakepassagefuelinjector),anddividestheinjectedfuelbetweenthein-cylinderfuelinjectorandtheintakepassagefuelinjectoraccordingtotheenginespeedandengineload.Also,adirectinjectiongasolineengineisalsoknownwhichisprovidedwithonlyafuelinjectionvalveforinjectingfuelintothecombustionchamberoftheengine(i.e.,anin-cylinderfuelinjector).Inahighpressurefuelsystemthatincludesanin-cylinderfuelinjector,fuelofwhichthepressurehasbeenincreasedbyahighpressurefuelpumpissuppliedtothein-cylinderfuelinjectorviaadeliverypipe.Thein-cylinderfuelinjectortheninjectsthehighpressurefuelintothecombustionchamberofeachcylinderoftheinternalcombustionengine.
Inaddition,adieselengineisalsoknownwhichhasacommonrailtypefuelinjectionsystem.Inthiscommonrailtypefuelinjectionsystem,fuelwhichhasbeenincreasedinpressurebyahighpressurefuelpumpisstoredinacommonrail.Thehighpressurefuelistheninjectedintothecombustionchamberofeachcylinderofthedieselenginefromthecommonrailbyopeningandclosinganelectromagneticvalve.
Inordertoincreasethepressureof(i.e.,pressurize)thefuelinthiskindofinternalcombustionengine,ahighpressurefuelpumpisprovidedwhichisdrivenbyacamprovidedonadriveshaftthatisconnectedtoacrankshaftoftheinternalcombustionengine.
JapanesePatentApplicationPublicationNo.JP-A-2005-139923describesahighpressurefuelsupplysystemforaninternalcombustionenginethatcanreducevibrationalnoisewhenonlyasmallamountoffuelisrequiredbytheinternalcombustionengine,suchasduringidling,whilebeingabletodeliverthenecessaryamountoffuelovertheentireoperatingrangeoftheinternalcombustionengine.Thishighpressurefuelsupplysystemforaninternalcombustionenginehasatwosingleplungertypehighpressurefuelpumpseachofwhichhaveaspillvalvethatspillsfueldrawnintoapressurizingchamberthatisdividedbyacylinderandaplungerthatmovesbackandforthinthecylinder,fromthatpressurizingchamber.Whenfuelispressurizedanddeliveredfromthepressurizingchambertothehighpressurefuelsystem,theamountoffueldeliveredisadjustedbycontrollingthespillvalveopenandclosed.Oneofthesehighpressurefuelpumpsisafirsthighpressurefuelpumpinwhichtheliftamountoftheplungerissmallandtheotherhighpressurefuelpumpisasecondhighpressurefuelpumpinwhichtheliftamountoftheplungerislarge.Inadditiontothesetwohighpressurefuelpumps,thehighpressurefuelsupplysystemforaninternalcombustionenginealsoincludescontrolmeans.Thecontrolmeanscontrolsthespillvalveofeachhighpressurefuelpumpaccordingtotheamountoffuelrequiredbytheinternalcombustionengine,suchthatfuelispressurizedanddeliveredusingonlythefirsthighpressurefuelpumpwhentheamountofrequiredfuelissmall,andfuelispressurizedanddeliveredusingatleastthesecondhighpressurefuelpumpwhentheamountofrequiredfuelislarge.
Accordingtothishighpressurefuelsupplysystemforaninternalcombustionengine,ofthetwohighpressurefuelpumps,thefirsthighpressurefuelpumphasaplungerwithasmallliftamountsotherateofpressureincreaseissmallandalargeamountofwaterhammerisalsoself-suppressed.Thatis,withthehighpressurefuelsupplysystem,thevibrationalnoiseproducedwhentherequiredfuelquantityissmallcanbepreferablyreducedbycontrollingthespillvalveofeachofthehighpressurefuelpumpssothatonlythefirsthighpressurefuelpumpisusedwhentheamountoffuelrequiredfortheinternalcombustionengineissmallsuchasduringidling.Ontheotherhand,thesecondhighpressurefuelpumphasaplungerwithalargeliftamountsopressurizinganddeliveringfuelusingatleastthissecondhighpressurefuelpumpalsomakesitpossibletodelivertherequiredfuelquantitywhentheamountoffuelrequiredbytheinternalcombustionengineincreasestothepointwhereitcannolongerbedeliveredbythefirsthighpressurefuelpumpalone.Thatis,providingtwohighpressurefuelpumpshavingplungerswithdifferentliftamountsinthiswayenablestherequiredamountoffueltobedeliveredthroughouttheentireoperatingrangeoftheinternalcombustionengine,whilereducingvibrationalnoisewhentheamountofrequiredfuelissmall.
InJapanesePatentApplicationPublicationNo.JP-A-2005-139923,thehighpressurefuelsupplysystemforaV-type8cylinderinternalcombustionenginehavinganin-cylinderfuelinjectorineachcylinderisprovidedwithahighpressurefuelpumpforeachbank.Tipendsthatbranchofffromalowpressurefuelpassagewhichisconnectedtothefueltankareconnectedtogalleriesofthesehighpressurefuelpumps.Foreachbank,apulsationdamperisprovidedmidwaybetweenthebranchportionofthelowpressurefuelpassageandtheportionthatconnectswiththegallery.Thispulsationdampersuppressesthepulsationinthefuelpressureinthelowpressurefuelpassagewhenthehighpressurefuelpumpisoperating.Atenginestartupinthiskindofadirectinjectionenginehavingonlyanin-cylinderfuelinjector,fuelisunabletobedeliveredbythehighpressurefuelpumpuntiltheengineturnsover.Therefore,lowpressurefuelisdeliveredbyafeedpumptothefuelinjectionforin-cylinderinjection.Therefore,thepulsationdamperisdesignedtoprovidecommunicationbetweenthehighpressurepipesystemandthelowpressurepipesystem.Forexample,FIG.6isasectionalviewofsuchapulsationdamper215,FIG.7isasectionalviewtakenalonglineVII-VIIofFIG.6,andFIG.8isasectionalviewtakenalonglineVIII-VIIIofFIG.7.AsshowninFIGS.6to8,grooves223A,223B,223C,and223Dareprovidedinanendface(i.e.,theuppersurfaceinFIG.8)thatabutsagainstacontactingmember226Aofthepulsationdamper215.Therefore,whenthefeedpressureislow,thespring226Dpressesthecontactingmember226Aagainsttheuppersurfaceofthememberthatformstheinlet222andtheoutlet224.Inthisway,thestructureissuchthatevenifpressureisappliedbythespring226D,thegrooves223A,223B,223C,and223Denablefueldeliveredfromtheinlet222(i.e.,thefeedpumpside)toflowintotheoutlet224(i.e.,thehighpressurefuelpumpside)asshownbythedottedlineinFIG.8.Ontheotherhand,asdescribedabove,anengineisknownwhichincludes,foreachcylinder,anin-cylinderfuelinjectorthatinjectsfuelintoacombustionchamberoftheengineandanintakepassagefuelinjectorthatinjectsfuelintoanintakepassage.Inthisengine,