工厂地板标识颜色管理文档格式.docx
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ISSUER
发布者
RELEASEDATE
发行日期
01
02
FirstreleaseandreplaceFAPEI-018
AccordingGlobalnewfloorcolormarking,UpdatethisWI
1.Change“Doumen”to“Zhuhai”inwholecontent;
2.Additem3.7SMI---SupplierManagementInventorydefinition;
3.AccordingDMP-001requirementupdateWIparagraph:
3.1Putformeritem4Requirementcontentinitem6as6.4,andaddnewitem4ReferenceDocumentsinthisWI,addglobalprocedures（FMS-OPS-3-001-00FloorColorMarkingProcedure;
FBP-RHS-102ROHSMarking&
LabelingProcedure）innewitem4;
3.2Formeritem7Responsibilitiesreplaceformeritem5Trainingasnewitem5,andputformeritem5Trainingcontentinitem6asnewitem6.5.Addnewitem7Record;
3.3Formeritem8Attachmentbecomeitem9,andaddnewitem8FlowChart;
4.Updateitem5.1from“IEisresponsibleforplanningandpurchasingfacility’stapes.Tapesmaybesubstitutedbypaint
whenappropriate”to“Productionshouldensurethetapesare
surroundedaccordingly”asdifferenceresponsibilitydepartment
ineachsegment;
5.Cancelitem5.3FlextronicsIndustrial（ZhuHai）andFlextronicsTechnology（ZhuHai）facilitywillapply&
display
theFloormarkingColorCodeChartasperAppendixA,former
item5.4become5.3;
6.Additem6.2.1.2ReturnedGoodMaterial,item6.2.1.3FinishGoodsanditem6.2.1.4MaterialLocationandAislesDelimiterdescriptioninBluecode;
7.Cancel6.2.2Purple（violet）code,former6.2.3become6.2.2;
8.Cancel6.2.4Blackcode,former6.2.5become6.2.3.AddRecyclewasteandscrapdescriptioninitem6.2.3Greencode;
9.Cancelitem6.2.6GreenandWhitecode,former6.2.7become6.2.4;
former6.2.8become6.2.5;
10.Former6.2.9becomes6.2.6.AndaddHazarddescriptioninitem6.2.6RedandWhitecode;
11.Additem6.2.8ROHSCompliance,6.2.9Lead-FreeCompliance,6.2.10GPCompliancedescription;
12.“FBP-RHS-102ROHSMarking&
LabelingProcedure”replace“FAPEI-069ROHSMarking&
LabelingProcedure”initem6.3;
13.AccordingaboveupdatetoupdateAppendixA;
MiltonYu
LindaXiang
06/23/05
2009/1/14
REMARK
备注
APPROVAL
DEPARTMENT
NAME
TITLE
部门
名字
职位
CampusQMS
AmyZhao
Manager
DMP-001-F2.01
1.0Purpose/目的
1.1ThisdocumentprovidestheguidelinestostandardizefloormarkingatFlextronicsZhuhai.
本文件为统一伟创力珠海厂区地板颜色标识提供指导.
1.2Thepurposeofmarkingtheshopfloor,istofollowtheprinciplesof5S,whereeverythingshouldbe
organizedandbeinit’splace.TheaimistostandardizetheappearanceofFlextronicsZhuhai
facilitybyuseofcommoncolorcodes.
标识车间地板,是遵从5S所有东西都应各归其位并被有序放置的原则.用标准颜色代码的目的是为了
统一伟创力珠海厂区的外观.
2.0Scope/范围
ThisdocumentappliestoFlextronicsZhuhaifacilityWherededicatedareasorproductionstatusidentificationisrequiredthroughfloormarking.
适用于伟创力珠海厂区需通过地板颜色标识鉴定的特定区域或生产状态.
3.0Definitions/定义
3.1ESD------ElectrostaticDischarge/静电释放
3.2MRB-----MaterialReviewBoard/物料评审会议
3.3WIP------WorkInProcess/半成品
3.4RIP------RawInProcess（rawmaterial）/待使用物料
3.5DM-------DiscrepantMaterial/不合格物料
3.6QA-------QualityAssurance/品质保证
3.7SMI-----SupplierManagementInventory/供应商库存管理
4.0ReferenceDocuments/参考文件
4.1FMS-OPS-3-001-00FloorColorMarkingProcedure/地板颜色标识程序
4.2FBP-RHS-102RoHSMarking&
LabellingProcedure/ROHS标识及标签程序
5.0Responsibilities/职责
5.1Productionshouldensurethetapesaresurroundedaccordingly.
产线应确保正确标示相应的胶带.
5.2Shouldaparticularsitebeunabletogettherighttape,Flextronics（ZhuHai）musteapproach
anothersiteinobtainingthetape.Noothercolortapeshouldbeusedasalternative.
如果不能采购到所需胶带,可通过其它厂区获取.禁止使用其它颜色胶带替代.
5.3OperationspersonnelworkinginthefacilitymustbetrainedtounderstandtheColorCode
Chartandtheimplicationsofeachcolor.
所有雇员必须参加培训并熟识颜色代码及各颜色所代表的含义.
6.0Procedure/程序
6.1Standardizingcolormarkingprocedure/统一色彩标识程序
6.1.1ThestandardFlextronicsfloor-markingtemplateisshowninAppendixA（Note:
Operationsmay
substitutepaintingthefloormarkingsinsteadofusingtape.Asanexample,thisispermittedinareasof
heavyforklifttraffic）.
标准标识样板如附录A所示.（注:
有些地方可用地板标识涂料代替胶带,如有叉车的区域）
6.1.2Areadefinitionisdependentontheneedsoftheindividualsite.Notallthecolorsdefinedinthe
templateareapplicableorusabletoallfacilities.
区域标识依各厂区不同需求而定,并非所有色彩标识样板都必须在厂区内使用.
6.1.3Standardtapesizeis4.8cmor2inchesinwidth.Minordeviationsareacceptable.
标准胶带宽度应为4.8厘米或2英寸,可有较小偏差.
6.1.4Individualsiteisallowedtopracticeit’sowncontainer/materialbincontrolinadditiontothefloor
taping.Howeverhavingacoloredbinorcontainerdoesnotexcludethefacilityfromtheneedof
markingthefloor.
除地板胶外,允许各厂区使用有颜色的容器或物料柜,但同时依然要使用地板标识.
6.1.5AllareasthathandleESDmaterialmustbemarkedwiththeESDtape.TheESDtapecancontain
textbetweensymbolsstatingESDprotectedarea（inEnglish）.Ifthereistext,theorientationshallbeso
thetextisreadtherightwayenteringtheESDprotectedarea.
所有有ESD物料的区域必须有ESD胶带标识.ESD胶带上静电保护区域符号之间可有说明文字
（英语）.如果有文字,其方向必须与进入ESD保护区域时读文字的方向一致.
6.1.6Areascontainingmultiplecategoriesshallbemarkedaccordinglywithmultiplecolors,e.g.raw
materialthatisESDsensitive.SeeappendixD.
多功能区域应用多种颜色来标识.,请参考附录D.
6.1.7Floormarkingmustalwaysbeingoodcondition.SeeappendixCforexamplesofgoodandbad
taping.
地板标识应保持完整无损.请参考附录C.
6.1.8Ifthesubscribedcolordoesnotcontrastwiththefloor,itispermittedtohavewhiteboarderson
bothsidesofthecoloredtape.Thewhitecolorshouldinthiscasebeminimum4.8cmor2inches.
在地板胶的颜色与地板颜色无异的情况下,地板胶的两边可有白色边界.白色边界至少为4.8厘米
或2英寸.
6.2Descriptionofcolorcodes/颜色代码描述
6.2.1GoodMaterial[SolidBlueLine]/合格物料[蓝色]
6.2.1.1IncomingGoodMaterial[SolidBlueLine]/合格来料[蓝色]
Blueisusedforallincominggoodmaterial,WorkinProcess,RawinProcessandInProcessKanban.
Allbufferswithproductsshouldbemarkedwithblueunlesstheproductsarereadytobeshippedto
thecustomer[ExternalCustomer].Thebluelineshouldcovertheentireareawherethematerialisto
bekept,ifneed,thebluelineshouldcover4cornersofarea.Whenblueisusedtomarkincominggoods,everycontainerorpalletpositionshouldbemarkedasappropriate.
蓝色用于标识所有合格来料,半成品,待使用物料,流程中Kanban.除准备交付客户（外部客户）的成品之外的所有产品存放区必须使用蓝色胶带进行标识.蓝色胶带应覆盖住整个物料存放区域,如有需要，蓝色胶带应标识出区域的4个角.蓝色用于标识合格来料时,所有贮存箱或卡板存放的位置也应适当进行标识
6.2.12ReturnedGoodMaterial退返的好料
Blueisusedforallreturninggoodmaterialtoastore,stockroom,SMIoraRIPstore.PositionsformaterialsbeingreturnedfromthefieldtofollowaRMA/CMAprocessshouldalsobemarkedwithblue;
thebluelineshouldcovertheentireareawherethematerialistobeused.Ifneed,thebluelineshouldcover4cornersofthearea.
蓝色用于标识所有退回到仓库,贮料间,SMI,或待使用物料仓库的好料.所有用于存放从跟踪
RMA领域退回来的好料的区域也必须用蓝色进行标识，蓝色胶带应覆盖住整个物料存放区域.如有必要，蓝色胶带应标识出区域的4个角.
6.2.1.3FinishedGoods成品
Blueisusedforallmaterialreadyforshipmenttotheexternalcustomer.Thematerialshouldhavepassedallinspectionsteps.Thebluelineshouldcovertheentireareawherethematerialistobekept,thebluelineshouldcover4cornersofarea
.
蓝色用于标识所有准备出货给外部客户的物料。
这些物料应通过所有检查步骤。
蓝色胶带应完全覆盖住整个物料存放区域，如有需要，蓝色胶带应标识出区域的4个角。
6.2.1.4MaterialsLocationandAislesDelimiter物料存放和走廊界线
Blueisusedtomarkpalletstagingareasandaislesinawarehouseenvironmentwherebothincomingandoutgoingpalletsarestoredatdifferenttimes,butwithinthesamearea.Ifanareawherematerialisstagedatdifferenttimesisusedforincomingandoutgoinggoods,asolidbluelinebordersthestagingarea.Inawarehouse,whereaislesmustbelimitedbysolidpainting,theblack/whitestripesmaybesubstitutedwithasolidblueline.
蓝色用于标识卡板存放区和货仓走廊内同一区域在不同时间存放来料卡板和输出成品卡板的区域.同一个物料存放区,不同时间内用于存放来料和输出成品,则这个区域应用蓝色胶带进行标识.在货仓内,通道必须用胶带标出界线,可用蓝色胶带代替黑白条纹的胶带
6.2.2DefectiveMaterial[SolidRedLine]/待MRB的物料[红色]
ForallMaterialknowntobebadorsuspectedofbeingbad.UseRedtoisolatedefectivematerialfound
inamanufacturingprocess,ormaterialthatneedstobekeptseparateforfurtherinvestigation.Workin
ProcesswaitingforrepairshouldalsobemarkedwithRed.Inaserialrepairloop,kanbansquares
betweenrepairoperationsshouldbeRed.
适用于所有坏料或被怀疑为坏料的物料.红色用于标识在生产过程中产生的坏料,或需另外存放
以作进一步审查的物料.需返修的半成品也应用红色进行标识.返修过程中,返修工位之间的看板
也应用红色标识.
6.2.3Trash/Waste/Recycle[SolidGreenLine]不可回收/不可循环/可回收使用类[绿色]
Greenisusedformarkingareascontainingallwasteandscraptobedisposedorrecycled.Thismarkingcanbecombinedwithadditionalmarkingorcolorsofcontainersforsortingofwaste.Whensortingofdifferentfragmentsisbeingperformed,theentireareawheresortingisperformedismarkedwithgreenandthecontainersareindividuallymarkedwithspecificfragments.Whenusingthefragmentcolorscheme,insurethatbinsarelabeledinordertoavoidcontentconfusionduetocolorreuse.
绿色用于标识所有不可循环利用的废物和废料及可回收的废物及废料，此标识可与有附加标
或有颜色以便于可回收垃圾分类的垃圾桶一起使用.当使用不同垃圾分类标志时,整个存放分类
垃圾的区域应用绿色标识,垃圾桶分别用各类垃圾标志进行标识.使用垃圾分类标志时,应确保垃圾桶有标识以避免相同颜色的垃圾桶相混淆.
6.2.4
ESDProtectedArea/EPA/静电保护区
AllareaswhereESDsensitiveoperationsaretakingplaceshallbeclearlymarkedwithyellowESD-
tape.Thetapeshouldincludethestandardsymbolasintheexampleabove,andtheremaybetextadded
e
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