压力容器制造工艺文件编制1.docx
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压力容器制造工艺文件编制1
Q/J·J
企业标准
Q/J·J04·02·1-2005
压力容器制造工艺文件编制规定
2004-11-01发布2005-01-01实施
发布
Q/J·J04·02·1-2005
目录
前言------------------------------------------------------------------------------------------------------------------------5
1.范围----------------------------------------------------------------------------------------------------------------------6
2.引用标准----------------------------------------------------------------------------------------------------------------6
3.术语----------------------------------------------------------------------------------------------------------------------6
3.1工艺--------------------------------------------------------------------------------------------------------------------6
3.2产品结构工艺性-----------------------------------------------------------------------------------------------------6
3.3零件结构工艺性-----------------------------------------------------------------------------------------------------6
3.4工艺过程--------------------------------------------------------------------------------------------------------------6
3.5工艺文件--------------------------------------------------------------------------------------------------------------6
3.6工艺方案--------------------------------------------------------------------------------------------------------------6
3.7工艺路线--------------------------------------------------------------------------------------------------------------6
3.8工艺规程--------------------------------------------------------------------------------------------------------------6
3.9工艺设计--------------------------------------------------------------------------------------------------------------6
3.1工艺规范--------------------------------------------------------------------------------------------------------------6
3.11工艺参数-------------------------------------------------------------------------------------------------------------6
3.1工艺试验--------------------------------------------------------------------------------------------------------------7
3.1工艺验证--------------------------------------------------------------------------------------------------------------7
3.1工艺管理--------------------------------------------------------------------------------------------------------------7
3.15工艺装备（工装）-------------------------------------------------------------------------------------------------7
3.1生产类型--------------------------------------------------------------------------------------------------------------7
3.1工艺守则--------------------------------------------------------------------------------------------------------------7
3.1工艺附图--------------------------------------------------------------------------------------------------------------7
4.一般要求----------------------------------------------------------------------------------------------------------------7
5.工文件编号-------------------------------------------------------------------------------------------------------------7
5.1总则--------------------------------------------------------------------------------------------------------------------7
5.2编号方法--------------------------------------------------------------------------------------------------------------7
5.2.1工艺方案、工艺试验文件----------------------------------------------------------------------------------------7
5.2.1.1编号组成---------------------------------------------------------------------------------------------------------7
5.2.1.2编号示例---------------------------------------------------------------------------------------------------------8
5.2.2管理用工艺文件--------------------------------------------------------------------------------------------------8
5.2.2.1编号组成---------------------------------------------------------------------------------------------------8
5.2.2.2编号示例---------------------------------------------------------------------------------------------------8
5.2.3工艺规程类文件---------------------------------------------------------------------------------------------------8
5.2.3.1编号组成---------------------------------------------------------------------------------------------------8
5.2.3.2编号示例--------------------------------------------------------------------------------------------------8
6.工艺文件编制----------------------------------------------------------------------------------------------------------9
6.1产品结构工艺性复查----------------------------------------------------------------------------------------------9
6.1.1复查内容------------------------------------------------------------------------------------------------------------9
6.1.2复查方式和程序-------------------------------------------------------------------------------------------------10
6.2工艺方案------------------------------------------------------------------------------------------------------------10
6.2.1工艺方案编制原则----------------------------------------------------------------------------------------------10
6.2.2工艺方案内容----------------------------------------------------------------------------------------------------10
6.2.3工艺方案编制程序----------------------------------------------------------------------------------------------10
6.3工艺试验------------------------------------------------------------------------------------------------------------10
6.3.1工艺试验范围----------------------------------------------------------------------------------------------------10
6.3.2工艺试验程序----------------------------------------------------------------------------------------------------10
6.4管理用工艺文件---------------------------------------------------------------------------------------------------11
6.4.1零件制造综合明细表-------------------------------------------------------------------------------------------11
6.4.1.1格式--------------------------------------------------------------------------------------------------------------11
6.4.1.2编写说明--------------------------------------------------------------------------------------------------------11
6.4.2外协件汇总表----------------------------------------------------------------------------------------------------18
6.4.2.1格式--------------------------------------------------------------------------------------------------------------18
6.4.2.2填写说明--------------------------------------------------------------------------------------------------------18
6.4.3外购件汇总表----------------------------------------------------------------------------------------------------18
6.4.3.1格式--------------------------------------------------------------------------------------------------------------18
6.4.3.2填写说明--------------------------------------------------------------------------------------------------------18
6.4.4外购工具清单----------------------------------------------------------------------------------------------------18
6.4.4.1格式--------------------------------------------------------------------------------------------------------------18
6.4.4.2填写说明--------------------------------------------------------------------------------------------------------18
6.4.5工艺装备明细表-------------------------------------------------------------------------------------------------18
6.4.5.1格式-------------------------------------------------------------------------------------------------------------18
6.4.5.2填写说明--------------------------------------------------------------------------------------------------------18
6.4.6材料消耗工艺定额-------------------------------------------------------------------------------------------19
6.4.6.1格式-----------------------------------------------------------------------------------------------------------19
6.4.6.2填写说明-----------------------------------------------------------------------------------------------------19
6.4.7工艺流程图-------------------------------------------------------------------------------------------------------19
6.4.7.1表示方法--------------------------------------------------------------------------------------------------------19
6.4.7.2编制范围--------------------------------------------------------------------------------------------------------20
6.4.7.3工序--------------------------------------------------------------------------------------------------------------20
6.4.8热处理工艺表----------------------------------------------------------------------------------------------------20
6.4.8.1格式--------------------------------------------------------------------------------------------------------------20
6.4.8.2填写说明--------------------------------------------------------------------------------------------------------20
6.4.9材料附加技术要求单-------------------------------------------------------------------------------------------20
6.4.9.1格式--------------------------------------------------------------------------------------------------------------20
6.4.9.2填写说明--------------------------------------------------------------------------------------------------------20
6.4.10锻件汇总表------------------------------------------------------------------------------------------------------20
6.4.10.1格式------------------------------------------------------------------------------------------------------------20
6.4.10.2填写说明------------------------------------------------------------------------------------------------------20
6.4.11锻件材料工艺定额明细表------------------------------------------------------------------------------------21
6.4.11.1格式-------------------------------------------------------------------------------------------------------------21
6.4.11.2填写说明-------------------------------------------------------------------------------------------------------21
6.4.12工艺文件目录---------------------------------------------------------------------------------------------------21
6.4.12.1格式------------------------------------------------------------------------------------------------------------21
6.4.12.2填写说明-----------------------------------------------------------------------------------------
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