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无机非金属论文
上海理工大学
universityofshanghaiforscienceandtechnology
FinalThesis
RoundupNano-ceramic
Subject:
ScienceofInorganicNonmetallicMaterials
StudentName:
吴昌志
School:
MaterialScienceandTechnology
MajorField:
MaterialsFormingandControlEngineering
StudentIDNo:
1326410222
Advisor:
王丁
DateJanuary1st,2016
Contents
Abstract
Thispapermainlyintroducesthenano-ceramicpreparationandinfluencingfactorsofpreparationandProspectofmechanicalpropertiesintheprocessof.Syntheticmethod,itmainlyintroducesthevaporsynthesisandsolgelsynthesismethodandinfluencingfactorsismainlyeffectofporesizeonthemechanicalproperties,andsolvetheseproblemsway,andliquidity.Theprospectistomakereferencetotheinvestmentofnanometerceramicsthroughthewesterncountries.
Keywords:
nano-ceramic,mechanicalproperties,porosity,fluidity
1Introduction
Ceramicmaterialsasoneofthethreepillarsofmaterialindustry,playsanimportantroleindailylifeandindustrialproduction.Ceramicscanbedividedintostructuralandfunctionalceramics,structuralceramicswithhightemperatureresistance,abrasionresistance,resistancetocorrosionandlightweight,thermalconductivitygoodadvantages;functionalceramicsinmechanical,electrical,thermal,magnetic,opticalandotheraspectshassomespecialfunctions,makeceramichasbeenwidelyusedinallaspects.Buttheexistenceoftheceramicdefectsinbrittle(cracks)anduniformlypoor,toughnessandstrengthofthepoor,sothattheapplicationsubjecttocertainrestrictions
Withthewideapplicationofnanotechnology,nano-ceramics.Nano-ceramicpowderswithnanosizebetweensolidandmolecule(1~100nm)metastableintermediatematerial.Withpowdersuperfining,thesurfaceelectronicstructureandcrystalstructurechange,producethebulkmaterialdonothavethespecialeffectandinthemicrostructureofnanoceramicmaterials,combinedwithgrain,grainboundariesbetweenthemandareinthenanometerlevel,makingthematerialstrength,toughnessandsuperplasticitygreatlyimprovedtoovercomethemanyshortcomingsofEngineeringceramics,andthematerialmechanical,electrical,thermal,electrical,magneticandopticalpropertieshaveasignificantimpact,soastotheapplicationofengineeringceramicsandopenupanewfield.
2Propertiesofnanoceramics
Themechanicalpropertiesofthestructureofnanoceramicmaterialswithconventionalmaterialscomparedtothegreatchangeshavetakenplace,theparticlegroupyuanfinetonanometermagnitude,theinterfacegroupelementgreatlyincreased,thematerialstrength,toughnessandsuperplasticityisgreatlyimproved,andhasimportantinfluenceonthethermal,optical,magnetic,electricalandotherproperties
2.1Mechanicalproperty
Hardnessandfracturetoughness:
onTiO2nanocrystalline,foundintheroomtemperaturecompression,nanoparticleshaveaverygoodcombination,higherthan500DEGCsoondensification,andgrainsizeisonlyaslightincrease,incomeofhardnessandfracturetoughnessvaluesandTiO2singlecrystalsorcoarseparticlecompressionofthecorrespondingvaluethancomparableorbetterperformance.NanocrystallineTiO2thehardnessandfracturetoughnessincreasedwiththeincreaseofsinteringtemperature(i.e.porositydecrease,in800~900DEGCtemperaturerangeofsintering,andcomparedtheoptimizationofsinteringbulkceramics,boththehardnessandfracturetoughnessvaluesareingoodagreement.Aftersinteringatlowtemperature,themechanicalpropertiesofnanocrystallineTiO2canbeobtained.Usuallyhardenedbrittle,resultinginfracturetoughnessdecreased,whilethenanocrystals,hardeningandtougheningbyvoideliminationtoform,thusincreasingtheoverallstrengthofthematerial.NanocrystallineTiO2aftersinteringtemperatureof800DEGC,VickershardnessH=630,fracturetoughnessKIC(Mpam1/2)is2.8,thevoidageis10%;andsinteringof1000DEGC,H=925,Kic=2.8,porosityis5%.
Fig.1RelationshipbetweenrelativedensityofTiO2nanoceramicssinteredat800℃
andmeanparticlesizeofstartingTiO2nanopowders
Fig.2RelationshipbetweenaveragegrainsizeFig.3TEMmicrographofTiO2nanoceramicspressed
ofTiO2nanoceramicsandsinteringtemperatureat720MPaandsinteredat800℃
Table1Averagegrainsize,phasestructure,relativedensityandvickersmicrohardnessofTiO2nanoceramicssinteringat
Plasticityandplasticity:
theplasticofthenanocrystallineceramicshasnothingtodowiththeresidualporosity.ThenanoTiO2sampleswereslottedbendingtestshowedthatnocrackgrowth,plasticdeformationcanbedisplayed.Thereisnoplasticdeformationinthefractureofthenotchedspecimensofbrittleporousmaterials.
Mostinterestedinissuperplasticstructure.Thesuperplasticplaysakeyroleisgrainboundarysliding,grainrotationandregulationofgrainshapeinthediffusionprocess.Infact,thesuperplasticceramicshavebeenreportedasaresultofthetemperatureistoohigh,itisdifficulttoachieve.KnownAl2O3in1750~1950DEGC,Al2O3andCr2O3dopedwithY2O3in1500DEGC,andMgOwithAl2O3dopedin1420DEGChashighstraincreep.Thesuperplasticflowcanbeshownonlyattheinterfacewiththeliquidphaseoftheceramicatlowertemperatures.Thenanoceramicultrafinegrain,comparedwithordinaryceramic,wededucethatthepresentstructureofthesuperplastictemperatureismuchlower.
2.2Thermalperformance
(1)thespecificheat,theinterfacestructureofnanomaterialsinatomicdistributionchaos,comparedwiththeconventionalmaterials,interfacialvolumefractionislarge,sonanomaterialentropycontributiontothespecificheatthantheconventionalmaterials.Thespecificheatofthecorrespondingparticlesizeis80nmAl2O3,whichis8%higherthanthatoftheconventionalcoarsegrainedAl2O3.
(2)thermalexpansion,thethermalexpansioncoefficientofnanoamorphoussiliconnitrideis1to26timeshigherthanthatofconventionalSi3N4.ThereasonisnanoamorphoussiliconnitridestructureandtheconventionalamorphousSi3N4isverydifferent,theformeriscomposedofshort-rangeorderintheamorphoussmallparticlesandtheinterfacebetweenthemaccountedforalargeproportionandarrangementofatomsattheinterfacecomparedwithamorphousparticlesinsidemorechaos.Underthesameconditions,nonlinearthermalvibrationofatomsandtheirbondthanconventionalcrystallineismoreremarkableandsoonthermalexpansioncontributionalsomustbeverylarge.
(3)thermalinsulationmaterialorsuperadiabatic,currentlyinthemiddlestageisstillintheexperimentalresearchandindustrialexperimentinourcountry.Duetotheporositysizetothenanometerlevel,mainlyproducedasnanoeffect:
whenthelightweightmaterialsporesizelessthan50nm,poresintheairmoleculeswilllosethefreeflowandthereforequitetopumpthevacuum,called"zeroconvectioneffect".Duetothevolumeoflowdensitymaterial,poresizeisverysmall,thenthenumberofporewalltendstoinfinity"".Foreveryporewallhascoveredtheroleofhotplate,resultinginnearly"infinitenumberofcoverhotplate"effect,sothattheradiationheattransferdecreasetotheminimumlimit.Duetothenearlyinfiniteinthepresenceofnanopores.Heattransferinsolidscanonlyalongtheporewallofthetransfer,nearinfinitenumberofporewallconstitutethenearly"infinitenumberofpatheffect,thesolidheatconductionabilitydowntoaminimum.
Areusedincalciumsilicatenanocompositeporoussuperthermalinsulationmaterialinconnectionwithfireprotectionofsteelstructurefire-resistanttimefromthegeneralqualitythickfireproofcoatingsfor2hextendedto15h,winningplentyoftimetofire.Thematerialisusedinsolarwaterheater,theheatcollectingefficiencyisincreasedmorethanonetimes,andheatlossdecreasedto30%now.
2.3Opticalperformance
Themicrostructureandtheopticalpropertiesofmaterials,especiallytheelectronstates,defectstatesandstructureofthestatelevel.Nanometermaterialsinthestructureandconventionalmaterialshaveverydifferent,outstandingperformanceinthesmallparticlesizeandlargevolumefractionofinterface,interfaceatomicarrangementandkeyconfigurationofirregularityislargerandtheopticalpropertiesofthenanometermaterialssomearedifferentfromconventionalmaterialsinthenewphenomenon.
(1):
infraredabsorptionofnanomaterials,infraredabsorption,infraredabsorptionspectrashowedblueshiftandwide.NanoAl2O3,infraredabsorptionspectrahaveabroadabsorptionbandinthe400~1000cm-1wavenumberrange,comparedwiththeAl2O3singlecrystalandinfraredabsorptionpeakisobviouslyexpanded.Thecorrespondingsingle-crystal637cm-1and442cm-1absorptionpeak,innanophasebluemovedto639.7cm-1and442.5cm-1.
(2):
CrdopednanofluorescenceexcitationwithultravioletlightandFeA12O3,wereobservedinthevisiblelightrangetonewfluorescencephenomenon.
(3)photoluminescence:
annealingtemperaturebelow673kandnonnanocrystalsiliconnitrideblockintheultraviolettovisiblelightrangeofluminescenceandconventionalamorphoussiliconnitridedifferent,sixdiscreteluminescenceband,andconventionalamorphoussiliconnitrideintheultraviolettovisiblelightawiderangeofwavelengthsoflighthasaverybroademissionband.
2.4Electromagneticproperties
Nanomaterialsandconventionalmaterialsinthestructure,especiallyinverydifferentmagneticstructure,sointermsofmagneticwillhasitsuniqueproperties.Exceptforthedifferentmagneticstructureandmagneticcharacteristics,theparticlesofNanocry