利雅路燃烧器中文说明书RS190M.rtf资料文档下载

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利雅路燃烧器中文说明书RS190M.rtf资料文档下载

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利雅路燃烧器中文说明书RS190M.rtf资料文档下载

Donottouchanyelectricalitems.Openallwindows.Closeallgassupplyvalves.Contactyourlocalgasauthorityimmediately.Donotstoreflammableorhazardousmaterialsinthevicinityoffuelburningappliances.Improperinstallation,adjustment,alteration,serviceormain-tenancecancausepropertydamage,personalinjuryordeath.Refertothismanualforinstructionaloradditionalin-formation.Consultacertifiedinstaller,servicerepresentativeorthegassupplierforfurtherassistance.Burnershallbeinstalledinaccordancewithmanufacturersrequirementsasoutlinedinthismanual,localcodesandau-thoritieshavingjuristiction.2TECHNICALDATAMODELRS190/MOutput

(1)MAX.kW1420-2542MBtu/hr4845-8673MIN.kW522MBtu/hr1781FuelNaturalorPropanegas-max.deliverySCFH8673-pressureatmax.delivery

(2)“WC5.9OperationLow-highormodulatingStandardapplicationsBoilers:

water,steam,thermaloilAmbienttemperatureF32-104(0-40C)CombustionairtemperatureFmax140(60C)Mainelectricalsupply(+/-10%)V/Ph/Hz208-230/460/575/3/60Fanmotorrpm3400W-HP4000-5.5V208-230/460/575A15.8-9.1-7.3IgnitiontransformerV1-V2120V-1x7kVI1-I21.6A-23mAElectricalpowerconsumptionWmax5500ElectricalprotectionNEMA1Noiselevels(3)dBA83.1

(1)Referenceconditions:

Ambienttemperature68F(20C)-Barometricpressure394”WC-Altitude329ft.

(2)Pressureattestpoint17)(A)p.4,withzeropressureinthecombustionchamber,withopengasring2)(B)p.6anmaximumburneroutput(3)Soundpressuremeasuredinmanufacturerscombustionlaboratory,withburneroperatingontestboilerandatmaximumratedoutput.Burnermodelsdesignations:

ModelCodeVoltageFlameSafeguardRS190/MC9527300(3787670)208-230/460/3/60BurnermountedC9527301(3787670)575/3/60RemotepanelC9627300(3787672)208-230/460/3/60BurnermountedC9627301(3787672)575/3/60RemotepanelACCESSORIES(optional):

KitforLPGoperation:

ThekitallowstheRS190/MburnerstooperateonLPG.BURNERRS190/MOutputkW516-2542MBtu/hr1761-8673Code3010276GastrainaccordingtoULregulation:

seepage9.Important:

Theinstallerisresponsibleforthesupplyandinstallationofanysafetydevice(s)notindicatedinthismanual.3BURNERDESCRIPTION(A)(A)ABClbs4931/32“281/2“3029/32“181(B)ABCDE11D2430D36D731FGHILMNO2115“5121“91“529”2”1Combustionhead2Ignitionelectrode3Screwforcombustionheadadjustment4Highgaspressureswitch5Sleeve6Servomotorcontrollingthegasbutterflyvalveandofairdamper(bymeansofavariableprofilecammech-anism).Whentheburnerisnotoperatingtheairdamperisfullyclosedinordertoreduceheatdispersionfromtheboilerduetothefluedraughtwhichdrawsairfromthefansuctioninlet.7Plug-socketonionisationproble(flamerod)cable8Extensionsforslidebars16)(withkit)9Motorcontactorandthermaloverloadwithresetbut-ton10Powerswitchfordifferentoperations:

automatic-manual-offSwitchfor:

Powerincrease-powerreduction11Terminalstrip12Pilotburnerattachment13Flamesafeguard(flamerelay)withlock-outpilotlightandlock-outresetbutton14Flameinspectionwindow15Lowairpressureswitch(differentialoperatingtype)16Slidebarsforopeningtheburnerandinspectingthecombustionhead17Gaspressuretestpointandheadfixingscrew18Airpressuretestpoint19Flamesensorprobe(flamerod)20Airdamper21Airinlettofan22Screwssecuringfantosleeve23Gasinputpipework24Gasbutterflyvalve25Boilermountingflange26Flamestabilitydisk27IgnitionpilotTwotypesofburnerfailuremayoccur:

Flamesafeguardlock-out:

iftheflamerelay13)(A)push-buttonlightsup,itindicatesthattheburnerisinlock-out.Toreset,pressthepushbutton.Motortrip:

releasebypressingthepushbuttononther-malrelay9)(A).PACKAGING-WEIGHT(B)-Approximatemeasure-mentsTheburnerisshippedskidmountedOuterdimen-sionsofpackagingareindicatedin(B).TheweightoftheburnercompletewithpackagingisindicatedinTable(B).MAX.DIMENSIONS(C)-ApproximatemeasurementsThemaximumdimensionsoftheburnersaregivenin(C).Bearinmindthatinspectionofthecombustionheadrequirestheburnertobeopenedandtherearpartwith-drawnontheslidebars.Themaximumdimensionoftheburner,withoutcasing,whenopenisgivebymeasurementI.STANDARDEQUIPMENT1-Gastrainflange2613/16“1413/32“1213/32“2127/32“33/16“14/32“83/4“16/16/32/16/3275/161-Flangegasket4-Flangefixingscrews(C)1-Burnerheadgasket4-Screwstosecuretheburnerflangetotheboiler:

1/2Wx13/8”1-Capforcombustionhead1-Discforcombustionhead1-Instructionbooklet1-Sparepartslist4FIRINGRATES(A)RS190/M(A)D2431Duringoperation,burneroutputvariesbetween:

MAXIMUMOUTPUT,selectedwithinareaA,andMINIMUMOUTPUT,whichmustnotbelowerthantheminimumlimitinthediagram.RS190/M=1781MBTU/h=522kWImportant:

TheFIRINGRATEvaluerangehasbeenobtainedcon-sideringanambienttemperatureof68F(20C),andanatmosphericpressureof394”WCandwiththecom-bustionheadadjustedasshownonpage8.Note:

TheFIRINGRATEareasgiveninfigure(A)havebeenreducedby10%withrespecttothemaximumrangethatcanbereached.ConsultAppendixonpage18foroperationatdifferentsurroundingtemperaturesand/oraltitudes.Diameter(inches)MINIMUMFURNACEDIMENSIONS(B)Thefiringratesweresetinrelationtocertifiedtestboil-ers.Figure(B)indicatesthediameterandlengthofthetestcombustionchamber.Example:

Output6400MBtu/hr:

diameter=31.5inch;

length10.4ft(B)D29205RS190/Mp(“WC)MBtu/hrkW12484814212.760.71530215542.870.79568116652.990.87606017763.150.98643818873.431.10681719983.661.18719621094.021.26757522204.451.34795323314.921.46867325425.911.69(A)(B)12D24416GASPRESSURETheadjacenttableshowsminimumpressurelossesalongthegassupplylinedependingonthemaximumburneroutputoperationwithnaturalgas.Column1Pressurelossatcombustionhead.Gaspressuremeasuredattestpoint1)(B),with:

Combustionchamberat0”WC;

Burneroperatingatmaximumoutput;

Combustionheadadjustedasindicatedindiagram(C)p.8.Column2Pressurelossatgasbutterflyvalve2)(B)withmaximumopening:

90.Calculatetheapproximatemaximumoutputoftheburnerasfollows:

-subtractthecombustionchamberpressurefromthegaspressuremeasuredattestpoint1)(B).-Findthenearestpressurevaluetoyourresultincol-umn1ofthetable(A).-Readoffthecorrespondingoutputontheleft.ExampleMaximumoutputoperationNaturalgasGaspressureattestpoint1)(B)=4.33“WCPressureincombustionchamber=1.18“WC4.33-1.18=3.15“WCAnoutputof6060MBtu/hrshownintable(A)corre-spondsto3.15”WCpressure,column1.Thisvalueservesasaroughguide,theeffectivedeliv-erymustbemeasuredatthegasmeter.Tocalculatetherequiredgaspressureattestpoint1)(B),setthemaximimoutputrequiredfromtheburneroperation:

-Findthenearestoutputvalueinthetable(A).-Readoffthepressureattestpoint1)(B)ontherightincolumn1.-Addthisvaluetotheestimatedpressureinthecom-bustionchamber.ExampleRequiredburnermaximumoutputoperation:

6060MBtu/hrNaturalgasGaspressureatburneroutputof6060MBtu/hr,takenfromtable(A),column1=3.15”WCPressureincombustionchamber=1.18”WC3.15+1.18=4.33”WCpressurerequiredattestpoint1)(B).INSTALLATIONBOILERPLATE(A)inchABRS190/M91/16“1225/32“-141/2“(A)(B)C5/8WD455D2434ProbeDrillthecombustionchambermountingplateasshownin(A).Thepositionofthethreadedholescanbemarkedusingtheburnerheadgasketsuppliedwiththeburner.BLASTTUBELENGTH(B)Thelengthoftheblasttubemustbeselectedaccordingtotheindicationsprovidedbythemanufactureroftheboiler,andinanycaseitmustbegreaterthanthethick-nessoftheboilerdoorcompletewithitsinsulation.Thelengthavailable,L(inches),is1421/32“.Forboilerswithfrontfluepasses15)orflameinversionchambers,protectiveinsulationmaterial13),mustbeinsertedbetweentheboilersrefractory14)andtheblasttube12).Thisprotectiveinsulationmustnotcompromisetheextractionoftheblasttube.Forboilershavingawater-cooledfront,theinsulation13)-14)(B)isnotrequiredunlessitisrequiredbytheboilermanufacturer.SECURINGTHEBURNERTOTHEBOILER(B)Beforesecuringtheburnertotheboiler,checkthroughtheblasttubeopeningtomakesurethattheflamesen-sorprobeiscorrectlysetinposition,asshownin(C).Nowdetachthecombustionheadfromtheburner,fig.(B):

-Loosenthefourscrews3)andremovethecover1).-Disengagetheswiveljoint7)fromthegraduatedsec-tor8)-Removethescrews2)fromthetwoslidebars5).-Removethetwoscrews4)andpulltheburnerbackonslidebars5)byabout4”.-Disconnectthewiresfromtheprobeandtheelectrodeandthenpulltheburnercompletelyofftheslidebars.Securetheflange11)(B)totheboilerplate,insertingthegasket9)(B).Usethe4screws,alsosuppliedwiththeunit,afterfirstprotectingthethreadwithan

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