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snewtechnologytheintegrationofmachineryproductwhichformstothetraditionalmanufactureindustryandtheemergingmanufacturingindustryseepage,namelyso-calleddigitizedequipment,itstechnicalscopecoververymanydomains:
(1)machinemanufacturetechnology;
(2)informationprocessing,processing,transmissiontechnology;
(3)automaticcontroltechnology;
(4)servoactuatesthetechnology;
(5)sensortechnology;
(6)softwaretechnologyandsoon.
1numericalcontroltechnologytrendofdevelopment
Notonlythenumericalcontroltechnologyapplicationhasbroughttherevolutionarychangeforthetraditionalmanufacturingindustry,causesthemanufacturingindustrytobecometheindustrializationthesymbol,moreoveralongwithnumericalcontroltechnologyunceasingdevelopmentandapplicationdomainexpansion,hetonationaleconomyandthepeople'
slivelihoodsomeimportantprofessions(IT,automobile,lightindustry,medicalserviceandsoon)developmentmoreandmorevitalrole,becausetheseprofessionsmustequipthedigitizationalready
wasthemoderndevelopmentmajortendency.Thenumericalcontroltechnologyandtheequipmentdevelopmenttendencylookedfromthepresentworldthat,itsmainresearchhotspothasfollowingseveralaspect[1~4].
1.1highspeed,highprecisionworktechnologyandequipmentnewtendency
Theefficiency,thequalityaretheadvancedtechniqueofmanufacturemainbodies.Highspeed,thehighprecisionworktechnologymayenhancetheefficiencyenormously,enhancestheproductthequalityandthescale,reducestheproductioncycleandsharpensthemarketcompetitionability.Listsasoneof5greatmoderntechniquesofmanufactureforthisJapanTipTechnologyResearchboardit,theinternationalproductionprojectlearns(CIRP)itsdeterminationisoneof21stcenturycentralresearchdirections.
Inthepassengervehicleindustrydomain,yearlyproduces300,000productionmetreswas40/s,moreoverthemulti-varietyprocessingisoneofkeyquestionswhichthepassengervehicleequipmentmustsolve;
Intheaviationandtheastronavigationindustrydomain,itsprocessingsparepartmanyforthethinwallandthethinmuscle,therigidityisverybad,materialforaluminumoraluminumalloy,onlytheninthehighcuttingspeedandthecuttingforceverysmallsituation,cantothesemuscles,thewallcarryontheprocessing.Recentlyusesthelarge-scaleoverallaluminumalloysemifinishedmaterials“pulloutspatially”themethodtomakethewing,thefuselageandsoonthelarge-scalecomponentssubstitutesmanycomponentsthroughthemultitudinousrivets,theboltandotherjointwayassembling,causesthecomponenttheintensity,therigidityandthereliabilityobtainstheenhancement.Thesealltoprocessedtheequipmenttoproposehighspeed,GaoJingandthehighflexiblerequest.UnfoldsfromEMO2001meetsthesituationtolookthat,processesthecenterfeedratetobepossiblehighspeedtoreach80m/min,evenhigher,theaerialtransportstrokespeedmayreach100m/Aboutmin.Atpresentintheworldmanyautomotivefactories,includingourcountry'
sShanghaiGeneralMotors,alreadyusedbythehighspeedprocessingcentercompositionproductionlinepartsubstitutionaggregatemachine-tool.AmericanCINCINNATICorporation'
sHyperMachenginebedfeedratereaches60m/mostgreatlymin,fastis100m/min,theaccelerationreaches2g,themainaxlerotationalspeedhasreached60000r/min.Processesathinwallairplanepart,onlyuses30min,butthesamecomponentsneed3hinthecommonhighspeedmillingmachineprocessing,needs8hintheplainmillingmachineprocessing;
TheGermanDMGCorporation'
sdoublemainaxlelathemainaxlespeedandtheacceleration
respectivelyreach12*!
000r/mm和1g。
Intheprocessingprecisionaspect,intherecent10years,theordinarylevelnumericalcontrolenginebedprocessingprecisionfrom10μmenhanced5μm,thefinelevelofsecrecyprocessingcenterfrom3~5μm,enhancesto1~1.5μm,andtheultrapreciseprocessingprecisionstartedtoenterananometerlevel(0.01μm).
Inthereliableaspect,theoverseasnumericalcontrolinstallmentvaluehasreachedabove6000h,theservosystemvalueachievedabove30000h,displaystheextremelyhighreliability.
Inordertorealize,thehighprecisionworkhighspeed,withitnecessaryfunctionpartlikeelectricitymainaxle,thestraightlineelectricalmachineryobtained
thefastdevelopment,theapplicationdomainfurtherexpanded.
1.25axislinkageprocessingandcompoundprocessingenginebedfastdevelopment
Uses5axislinkagestothethreedimensionalcurvedsurfacecomponentsprocessing,theavailablecuttingtoolbestgeometryshapecarriesonthecutting,notonlythesmoothfinishishigh,moreovertheefficiencyalsolargescaleenhances.Believedgenerallythat,15axislinkageenginebedefficiencymaybeequalto23axislinkageenginebed,speciallyuseswhenthecubicboronnitrideandsoontheultrahardmaterialmillingcuttercarriesonthehighspeedmillinghardenedsteelcomponents,5axislinkageprocessingmaycomparedto3axislinkageprocessingdisplayahigherbenefit.Becausebutpast5axislinkagenumericalcontrolsystem,mainenginestructurecomplexandsoonreasons,itspricemustoutdotheseveralfoldcomparedto3axislinkagenumericalcontrolenginebed,addedtheprogrammingtechnologydifficultytobebig,hasrestricted5axislinkageenginebeddevelopment.
Currentasaresultofelectricitymainaxleappearance,causestorealize5axislinkageprocessingcompoundhostaxleneckstructureisgreatlythesimplification,itsmanufacturedifficultyandthecostreducelargescale,numericalcontrolsystempricedisparityreduction.Thereforepromotedthecompoundhostaxlenecktype5axislinkageenginebedandthecompoundprocessingenginebed(including5processingenginebeds)development.
UnfoldsatthemeetinginEMO2001,thenewJapaneselabormachine5processingenginebedsusethecompoundhostaxleneck,mayrealize4verticalplaneprocessingsandtherandomangleprocessing,causes5processingsand5axisprocessingsmayrealizeontheidenticalTaiwanenginebed,butalsomayrealizetheinclinedplaneandthebacktaperholeprocessing.GermanDMGCorporationdisplaystheDMUVoutionseriesprocessingcenter,mayclampthenext5processingsand5axislinkageprocessinginanattire,maybytheCNCsystemsorCAD/CAMwhicharecontroledderactorinderact.
1.3intellectualizations,openstyle,thenetworkbecomesthecontemporarynumericalcontrolsystemdevelopmentthemaintendency
The21stcenturynumericalcontrolequipmentswillbehascertainintellectualizedsystem,theintellectualizedcontentincludinginnumericalcontrolsystemeachaspect:
Inordertopursuetheprocessingefficiencyandtheprocessingqualityaspectintellectualization,likeprocessingprocessadaptivecontrol,craftparameterautomaticproduction;
Inordertoenhancetheactuationperformanceandtheuseconnectionconvenientintellectualization,likefeed-forwardcontrol,electricalmachineryparameterauto-adaptedoperation,automaticdiagnosisloadautomaticdesignationmodel,selfregulatinggrade;
Simplificationprogramming,simplificationoperationaspectintellectualization,likeintellectualizedautomaticprogramming,intellectualizedman-machinecontactsurfaceandsoon;
Alsohastheintelligencetodiagnose,theintelligentmonitoringaspectcontent,theconveniencesystemdiagnosisandtheserviceandsoon.
Inordertosolvethetraditionalnumericalcontrolsystemclosenessandthenumericalcontrolapplicationsoftwareindustrialproductionproductionexistence
question.Atpresentmanycount