C051汽水取样系统调试方案131203Rev0Idoc.docx

1、C051汽水取样系统调试方案131203Rev0IdocProcedure of water &steam sampling system for PLTU 2 Jateng 1x660MW Adipala CilacapPage:1 of 1111Document Class0CNTIC(China National Technical Imp. & Exp. Corp)DOC. NO.:UO-131128-CNTIC-IAP-ADPL-C-051 Rev.00RevisedNov.28.2013GuozhiyongDongyiLixinRevDescriptionDatePreparedC

2、heckedReviewedApprovedPT.PLN(PERSERO)OWNERSDWG.NO. PT. PLN (PERSERO) JASA SERTIFIKASI (JASER)Clients Project No.JATENG-ADIPALAAdipala, Cilacap, the Republic of IndonesiaDWG. NoUO-131128-CNTIC-IAP-ADPL-C-051Electronic File Name:Date of Issue:Revision No:0ContentsNO. Description page1. 目的 Purpose 22.

3、编制依据 References 23. 安全注意事项 Safety precautions 24. 仪器设备 Equipment 25. 主要设备规范 Specification of major equipment 36. 调试范围 Commissioning Scope 3-47. 调试前应具备的条件 Prerequisites of commissioning 48. 调试过程 Commissioning Process 4-59. 附录 Appendices 5附录1 调试前应具备的条件检查清单 Appendix1.Checklist of inspection before comm

4、issioning 6附录2 汽水取样系统试运记录单 Appendix2.Record list of water &sampling system trail run 7附录3 汽水取样系统分析仪表检查单 Appendix3.Calibration record list of water &sampling system analyzer trail run 8-9附录4 汽水取样系统分析仪表报警记录表Appendix4.Alarm record list of water &sampling system analyzer 101.目的Purpose指导系统及设备的调试工作，保证系统及设

5、备能够安全经济运行。In order to guide the system commissioning and ensure a long term of safe and economical operation of the system and equipment.2.编制依据References2.1厂家说明书 Instruction of productCNTIC-IAP-PN-10562.2设计图纸Drawing of designH0601-01H0601-022.3合同文件和相关的P&ID文件Contract document and P&ID related to this

6、 procedures2.4合同中规定的调试标准Acceptance criteria of commissioning result refer to contract documents3.安全注意事项Safety Precautions3.1严格根据仪表制造厂家的要求投入取样冷却装置。Put the cooling rack, sampling rack into operation according to the instruction of manufacturer strictly.3.2试运期间要加强对设备的巡视，以确保及时发现和处理问题。Strengthen the insp

7、ection of equipment during the trial operation and dispose the problems in time if found.3.3在运行期间，应做好设备间的通风。The ventilating equipment should be started-up during the operation.3.4准备必要的急救药品，防止高温烫伤。The first-aid box which is prevented the high temperature scald to human body should be prepared well.3.

8、5现场发现异常情况，应及时处理，并立即汇报指挥人员。Any abnormal situation on the site shall be immediately handled and the commissioning principal should be informed right now.4.仪器设备Equipment在试验过程中使用到的仪器、仪表有：During the test, all involved equipment and instruments as following:4.1万用表Multimeter (Fluke 744)4.2螺丝刀、钳子和扳手等Screwdr

9、iver, pliers, spanner and so on5.主要设备规范Specification of major equipment 编号NO名称Name型号及规格Model &Specification数量QTY备注Remark1降温减压架pressure-reducing and desuperheater rack2900650220012取样仪表架sample analyzer rackSQZ-II13恒温装置Thermostat deviceDEL-II1编号NO.取样点Sampling items温度temperature测量项目measure itemsMCCpHO2S

10、iO2Na1凝结水泵出口Condensate water pump out let59.02除氧器入口Deaerator inlet146.43除氧器出口Deaerator outlet191.34省煤器入口Economizer inlet371.15主蒸汽Main steam5856低温再热蒸汽进口Reheated steam inlet346.17高温再热蒸汽出口Reheated steam inlet5748锅炉启动系统贮水箱疏水Boiler start-up system water collecting tank drainage342.779HP7高压加热器疏水HP7 heater

11、 drain268.710LP4低压加热器疏水LP4 heater drain153.9711凝结水贮水箱补水Make-up water for condensate3012闭冷水母管CCCW header606.调试范围Commissioning Scope水汽集中取样装置：降温减压架及取样仪表架The scope of water & steam sampling system: pressure-reducing and desuperheating rack and sample analyzer rack.7.调试前应具备的条件Prerequisites of commissioni

12、ng7.1系统调试工作正式开始以前，应按附录1所列内容对本系统调试应具备的条件进行全面检查，并做好记录。Before system commissioning, check all the items listed in Appendix 1 and keep full records.7.2安装TOP需经PLN-JMK同意后方可进行系统调试。Turn Over Package (TOP) shall be submitted by CNTIC and approved by PLN-JMK declared that the construction are complete and rea

13、dy to test/commissioning.8.调试过程Commissioning Process8.1取样冷却装置系统的水冲洗，至回液基本澄清无杂质。Flushing the cooling water pipeline up to drain water is clear.8.2取样系统中阀门全部处于关闭状态，盘架电源投入使用。Close all valves of water & steam sampling system .Supply of panel should be charged.8.3取样冷却水系统投入，调节取样冷却水压力为0.4Mpa左右，投入冷却水流量表、超温保护

14、器。Cooling water system should be put into operation and adjusted the pressure of it is around 0.4Mpa.8.4当机组整套启动前对各取样管进行冲洗（开排污门）；All sampling pipe should be flushed prior to they are used. 8.5再生各氢导及电导表离子交换柱中阳离子交换树脂，然后装入离子交换柱内（由厂家负责）。Regenerate the cation resin and then put into resin column.(by manuf

15、acturer)8.6当手工取样所有部位全部通水投入使用后，启动汽水取样装置仪表冷却恒温控制系统，投入各部位的仪表取样，开启至仪表的阀门，调节仪表取样水的流量一般为300ml/min左右。Put constant temperature equipment into operation and then put all analyzers into operation, after all manual sampling put into used and quality of water& steam is already meet requirement of instrument. Th

16、e sampling flow should be adjusted to around 300ml/min.注：本措施部分条款和表格可根据实际情况，加以修改。Note：Some items and sheets of this procedure can be revised as per special situation.9.附录Appendices附录1调试前应具备的条件检查清单Appendix1.Checklist of inspection before commissioning编号SL NO.检查内容Items checked要 求Requirements检查日期Date检查结

17、果Result备 注Remarks1冷却水系统安装Installation of cooling water system全部结束Finished2汽水取样系统Installation of Sampling system全部结束Finished3药品、药剂chemicals满足设计要求Meet the design4化学监测仪表Chemical analysis instruments效验完毕可投入Calibrated and available5取样系统电气控制柜、操作盘及热工、监测仪表Electrical and I&C panel, supervise instruments效验完毕可

18、投入Calibrated and available6仪表恒温装置Thermostat良好All right7试运现场道路Roads in site道路畅通Roads clear照明充足lighting sufficient事故照明可靠Emergency lighting reliable8试运现场通讯设备Communications in site方便可用Convenient9消防器材Fire fighting equipment数量足够Adequate10检修人员（包括电气、热工人员）Maintenance personnel (including electrical and I&C)数

19、量足够Assigned to post经过培训Well-trained11检修工具和材料Maintenance tools and materials数量足够Available12运行工具Operating tools记录表格Record sheets准备就绪AvailableTested by CNTICSignatureDate:Witnessed by PLNSignatureDate:Supervised by JaserSignatureDate:附录2汽水取样系统试运记录单Appendix2.Record list of water &sampling system trail r

20、un 编号NO.取样点Sampling items管路是否通畅Pipe expedite or not备注Remark1凝结水泵出口Condensate water pump out let2除氧器入口Deaerator inlet3除氧器出口Deaerator outlet4省煤器入口Economizer inlet5主蒸汽Main steam6低温再热蒸汽进口Reheated steam inlet7高温再热蒸汽出口Reheated steam inlet8锅炉启动系统贮水箱疏水Boiler start-up system water collecting tank drainage9HP

21、7高压加热器疏水HP7 heater drain10LP4低压加热器疏水LP4 heater drain11凝结水贮水箱补水Make-up water for condensate12闭冷水母管CCCW headerTested by CNTICSignatureDate:Witnessed by PLNSignatureDate:Supervised by JaserSignatureDate:附录3汽水取样系统分析仪表检查单Appendix3.Calibration record list of water &sampling system analyzer trail run 编号NO.

22、项目items取样点Sampling items投入是否正常Available operation or not1电导表Conductivity apparatus凝结水condensate water闭冷水母管CCCW header主蒸汽Main steam2氢电导表Conductivity after hydrogen exchange凝结水泵出口Condensate water pump out let省煤器入口Economizer inlet锅炉贮水箱疏水Boiler start-up collecting water tank drainage 主蒸汽Main steam低温再热蒸汽

23、进口Reheated steam inlet高温再热蒸汽出口Reheated steam inletHP7高压加热器疏水HP7 heater drain3pH analyzer省煤器入口Economizer inlet闭冷水母管CCCW header主蒸汽Main steam4溶解氧表Dissolved oxygen analyzer O2凝结水泵出口Condensate water pump out let除氧器出口Deaerator outlet除氧器入口Deaerator inlet省煤器入口Economizer inlet5硅表Silica analyzer省煤器入口Economize

24、r inlet主蒸汽Main steam6钠表Sodium instrument凝结水泵出口Condensate water pump out let主蒸汽Main steamTested by CNTICSignatureDate:Witnessed by PLNSignatureDate:Supervised by JaserSignatureDate:附录4 汽水取样系统分析仪表报警记录表Appendix4.Alarm record list of water &sampling system analyzer编号NO.项目items取样点Sampling point报警值alarm v

25、alue试验结果Test result1电导率(s/cm)Conductivity凝结水泵出口Condensate water pump out let20闭冷水母管CCCW header302阳电导(s/cm)CC凝结水泵出口Condensate water pump out let0.3省煤器入口Economizer inlet0.3锅炉贮水箱疏水Boiler collecting water tank drainage 0.3主蒸汽Main steam0.33pH省煤器入口Economizer inlet10闭冷水母管CCCW header9.5主蒸汽Main steam104O2（g/L）凝结水泵出口Condensate water pump out let40除氧器出口Deaerator outlet7省煤器入口Economizer inlet75SiO2（g/kg）省煤器入口Economizer inlet100主蒸汽Main steam206钠Sodium凝结水泵出口Condensate water pump out let100主蒸汽Main steam10Tested by CNTICSignatureDate:Witnessed by PLNSignatureDate:Supervised by JaserSignatureDate: