工作计划跟踪范本.docx

1、工作计划跟踪范本工作计划跟踪范本产品检验标准 2010-02-06 20:30:40 阅读33 评论0 字号：大中小订阅 Sony Audit Finding Items (Date : July4-July805 )AreaItemCategoryStationProblemRoot CauseActionCurrent StatusPICTarget DateActual DateIPQC RecheckI-Shape production line #020 for CD-ROM1.1.1AssyStation #2touching shaft with bare finger same

2、 as other lines (rusty etc.)Not define before1. Update WI to define it 2. PD follow WI for operation strictly.CloseJanson/Philip7-147-12OK( 2nd and3rd fingers)1.1.2AssyStation #4ESD grounding wire obviously half damageHave not checked out1.Have FE engineer bond it by conductive tape immediately 2. E

3、ngineer checked ESD grounding wire and change it if demage.3.PD do FAI and check by daily.CloseJanson/Tc7-107-10OK1.1.3AssyStation #10Solder fume-cleaner not working -1.Have FE engineer change a good one and repair the NG one. 2.Require operator to highlight to line leader and stop operations at the

4、 moment if found similar problem.CloseJanson/Tc7-107-10OK1.1.4AssyStation #11Solder fan and SPM cover dirty, and SPM cover knocking driveHave not cleaned in time.1.Train operator keep 5S in time 2.Operator need to clean workbench and related fixtures every 4 hoursCloseJanson7-107-10OK.1.1.5AssyStati

5、on #12Still always hold the oil brush while install 2pcs ESD gasketsNot define before1.Re-define the location in container to put oil brush 2.Correct operation handing method, require to put the brush to the fixed position once competing operation.CloseJanson7-107-101. NG(7/18 Audit L017/L020 have n

6、ot executed completely) 2. 7/22 Re-Audit OK.1.1.6AssyStation #13WIP area design is too narrow for horizontal conditionNot define before1.IE redefine the space for WIP 2.PD follow WI for operation.CloseJanson/Philip/Tc7-147-13OK1.1.7AssyStation #15Test jig #2 had wire broken and creating many pending

7、 WIP but production line still continued operation (more WIP)Not execute in PD1.Re-train operator for quality concept 2.Need to highlight immediately once WIP qty over targetCloseJanson7-107-10OK1.1.8Aging racks-3 block of aging racks full of drives without any indication of model name and quantityN

8、ot define before1.Use label/paper to mark the model name and qty once found such conditionCloseJanson7-107-10OK(Have not found two models in the same time)1.1.9AssyStation #18Rough handling after Function Test (knocking to conveyor)Not execute in PD1. Train and require operator more carefully once h

9、anding the produsts.CloseJanson7-107-10OK( Need continuously improvement)I-Shape production line #019 for CD-ROM1.2.1KANBANKanban for production target and actual output still not available-1. Adjust target: I-Shape 320pcs/hCloseJanson/Philip7-107-10OK1.2.2AssyStation #1TVS chassis assy WIP were sta

10、cked 2pcs x 2 setNot execute in PD1.Re-train operator for quality concept 2.Need to highlight immediately once WIP qty over targetCloseJanson7-107-10OK1.2.3Assy-many stations have not specify WIP location by yellow lineNot execute in PD1. Define WIP location for all related process. 2. Line leader c

11、heck if any abnirmality.CloseJanson7-107-10OKI-Shape production line #018 (& #17) for DVD-ROM1.3.1AssyStation #13rough handling (knocking drive to working table etc.)Not execute in PD1. Require operator more carefully once handing the produsts.CloseJanson7-107-10OK1.3.2AssyStation #17 & #18 :why not

12、 wearing ESD coat even PWB still exposeNot define before1. Require operator to wear ESD coat one handing it 2. Define it in WICloseJanosn/Philip7-147-12OKU-Shape production line #295 for CD-ROM1.4.1AssyStation #5still always holding oil brush while doing skew adjustmentNot define before1. Re-define

13、the location in container to put oil brush 2. Correct operation handing method, require to put the brush to the fixed position once competing operation.CloseJanson7-107-101. NG(7/18 Audit L017/L020 PD have not executed completely. 2. 7/22 re-Audit OK.1.4.2AssyStation #5no proper location in containe

14、r to put oil brushNot define before1.Re-define the location in container to put oil brushCloseJanson7-107-10OK1.4.3AssyStation #6rough handling (knocking drive to working table etc.)Not execute in PD1. Require operator more carefully once handing the produsts.CloseJanson7-107-10OK( Need continuously

15、 improvement)U-Shape production line #296 for CD-ROM1.5.1AssyStation #1operator wearing long accessory at left hand (touching plastic part)Not define before1.Take off the long accessory immediately. 2.Require operator can not wear any accessory during work.CloseJanson7-107-10OK(PD/IPQC/On-Line OQC)1

16、.5.2AssyStation #1Greasing machine was mal-function and operator was using same brush to apply grease and floil to main framequality concept not enough1.Train this operator and all related operator about quality concept. 2.Have one brudh as buffer in case auto-machine does not work in time.CloseJans

17、on7-107-10OK (brush control by color)U-Shape production line #281 (& #291) for CD-ROM1.6.1AssyStation #6without wearing ESD wrist strap, material supply operator was helping to remove PWB assy from PE bagNot define before1.Require all operators wearing ESD coat once need touching PWB. 2. Define in W

18、I.CloseJanson/Philip7-147-12OKU-Shape production line #271 for DVD Combo1.7.1AssyStation #5torque driver moving route (U-shape) not specify in WItorque driver moving route (U-shape) not specify in WI1. Define in WI about screw moving route 2. Operator follow WI strictly.Closearrow cheng7-107-10OKI-S

19、hape production line #9 for CD-RW1.8.1AssyStation #1brush for floil and for grease mixed inside same containerNot define before1.Use defferent color for brushs control ( brush for grease application, brush for naphtha) and locate separately. 2.WI define the brush operation, operator follow WI strict

20、ly.ClosePater7-117-11OK1.8.2AssyStation #2TVS chassis assy WIP 15pcs put inside raw TVS boxHave not executed by following WI1. Add extra box to kep OK produsts, 2. Train operator can not mix products in one box.ClosePater7-127-12OK1.8.3AssyStation #11ESD grounding for tweezers was not connectedLoose

21、 after connecting.1.Binding up all grounding wires of ESD tweezers. 2.PD daily FAI check3.Require operator highlight immediately once found similar problem.ClosePater7-137-13OKSlimU-Shape production line #1 for DVD Combo2.1.1AssyStation #1Torque driver not fixed to home position with magnet(HH is fi

22、xed, high risk for causing scratch to hand etc.)-Bitmap 1.Add magnet for this station immediately. 2.Review all related stations to make sure no any similar problem CloseYaofeng Lily7-127-12OK2.1.2AssyStation #2 & #3not wearing ESD coat and ESD cap (process related to OPU handling)ESD valtuge is is

23、spec, not define clearly.1.Measure ESD value for all related stations, and all measurement data is in spec. 2.ENG review the whole process and define the ESD-concenred stations which need wearing ESD coat.,3.PD followed the rule to require the operator to wear the ESD coat.CloseEric7-157-15OK2.1.3As

24、syStation #4ionizer is located too high and easy to change angle (cable for torque driver was touching it and caused shifted)ESD valtuge is is spec, not define clearly.1.Test ESD value for all related stations, and all measurement data is in spec. 2.ENG define the height of ionizer in production lin

25、e for all related stations.3. Require operator to daily check the ionizer status and inform ENG if any abnormality.CloseEric7-157-15OK2.1.4AssyStation #4 & #5air pressure was set according to nozzle condition(170 & 140kPa) but changed to 165kPa for both after come back from break, why?Both 170 & 140

26、kPa are in spec. ENG did check by every two hours,and changed the new airproof band; and changed the value to 165KPa together.1. Set the control limit and mark in checksheet. 2. Require operator to highlight to line leader ocne found actual pressure vaue in lower/upper limitCloseYaofeng7-127-13OK2.1

27、.5AssyStation #5no limit sample for tray movement NG1. Have executed such check in production line, but have not make Sample.Bitmap 1.Make a Sample for New comer traing; 2.Make a sample for this station of all lines.CloseSimon7-87-8OK2.1.6AssySub-station #1sampling check for DC motor lead screw inse

28、rtion force is not stated in WIHave executed already but not define in WI1. Update WI at once. 2. Once found any defects in this stations, rework all affected qty.3. Require operator to highlight if similar problem in other stationsCloseArrow7-147-14OK2.1.7AssySub-station #2soldering quality check i

29、s not stated in WIHave executed already but not define in WI1. Update WI 2. Require operator to highlight if similar problem in other stationsCloseArrow7-147-14OK2.1.8AssyStation #8tray movement check (2nd check) is not stated in WIHave executed already but not define in WI1. Update WI 2. Require operator to highlight if similar problem in other stationsCloseArrow7-147-14OK2.1.9Labelling station-after cleaning, operator touching top and bottom cover with bare fingersHave not aware of such Risk.1. Improve the normal flow as: clean-