工作计划跟踪范本.docx

工作计划跟踪范本.docx

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工作计划跟踪范本

工作计划跟踪范本

产品检验标准2010-02-0620:

30:

40阅读33评论0  字号：

大中小 订阅

                                                                SonyAuditFindingItems（Date:

July'4-July'8'05）

Area

Item

Category

Station

Problem

RootCause

Action

CurrentStatus

PIC

TargetDate

ActualDate

IPQCRecheck

I-Shapeproductionline#020forCD-ROM 

1.1.1

Ass'y

Station#2 

touchingshaftwithbarefingersameasotherlines（rustyetc.）

Notdefinebefore

1.UpdateWItodefineit

2.PDfollowWIforoperationstrictly.

Close

Janson/Philip

7-14

7-12

OK（2ndand3rdfingers）

1.1.2

Ass'y

Station#4 

ESDgroundingwireobviouslyhalfdamage

Havenotcheckedout

1.HaveFEengineer bonditbyconductivetapeimmediately

2.EngineercheckedESDgroundingwireandchangeit ifdemage.

3.PDdoFAIandcheckbydaily. 

Close

Janson/Tc

7-10

7-10

OK

1.1.3

Ass'y

Station#10 

 Solderfume-cleanernotworking

--

1.Have FEengineerchangeagoodoneand repairtheNGone.

2.Requireoperatortohighlighttolineleaderandstopoperationsatthemomentiffoundsimilarproblem.

Close

Janson/Tc

7-10

7-10

OK

1.1.4

Ass'y

Station#11 

 SolderfanandSPMcoverdirty,andSPMcoverknockingdrive

Havenotcleanedintime.

1.Trainoperatorkeep 5Sintime

2.Operator needtocleanworkbenchandrelatedfixturesevery4hours

Close

Janson

7-10

7-10

OK.

1.1.5

Ass'y

Station#12 

Stillalwaysholdtheoilbrushwhileinstall2pcsESDgaskets

Notdefinebefore

1.Re-definethe locationincontainertoputoilbrush

2.Correctoperationhandingmethod,requiretoputthebrushtothefixedpositiononcecompetingoperation.

Close

Janson

7-10

7-10

1.NG（7/18AuditL017/L020havenotexecutedcompletely）

2.7/22Re-AuditOK.

1.1.6

Ass'y

Station#13 

 WIPareadesignistoonarrowforhorizontalcondition

Notdefinebefore

1.IEredefinethespaceforWIP

2.PDfollowWIforoperation.

Close

Janson/Philip/Tc

7-14

7-13

OK

1.1.7

Ass'y

Station#15 

 Testjig#2hadwirebrokenandcreatingmanypendingWIP

 butproductionlinestillcontinuedoperation（moreWIP）

NotexecuteinPD

1.Re-trainoperator forqualityconcept

2.NeedtohighlightimmediatelyonceWIPq'ty overtarget 

Close

Janson

7-10

7-10

OK

1.1.8

Agingracks 

--

3blockofagingracksfullofdriveswithoutanyindicationof

modelnameandquantity

Notdefinebefore

1.Uselabel/papertomarkthemodelnameandq'tyoncefoundsuchcondition

Close

Janson

7-10

7-10

OK（Havenotfoundtwomodelsinthesametime）

1.1.9

Ass'y

Station#18 

RoughhandlingafterFunctionTest（knockingtoconveyor）

NotexecuteinPD

1.Trainandrequire operator morecarefullyoncehandingtheprodusts.

Close

Janson

7-10

7-10

OK（Needcontinuouslyimprovement）

I-Shapeproductionline#019forCD-ROM

1.2.1

KANBAN

Kanbanforproductiontargetandactualoutputstillnotavailable 

--

1.Adjusttarget:

 I-Shape320pcs/h

Close

Janson/Philip

7-10

7-10

OK

1.2.2

Ass'y

Station#1

TVSchassisassyWIPwerestacked2pcsx2set

NotexecuteinPD

1.Re-trainoperator forqualityconcept

2.NeedtohighlightimmediatelyonceWIPq'tyovertarget 

Close

Janson

7-10

7-10

OK

1.2.3

Ass'y

--

manystationshavenotspecifyWIPlocationby

yellowline

NotexecuteinPD

1.DefineWIPlocationforallrelatedprocess.

 2.Lineleadercheckifanyabnirmality.

Close

Janson

7-10

7-10

OK

I-Shapeproductionline#018（）forDVD-ROM

1.3.1

Ass'y

Station#13

 roughhandling（knockingdrivetoworkingtableetc.）

NotexecuteinPD

1.Requireoperator morecarefullyoncehandingtheprodusts.

Close

Janson

7-10

7-10

OK

1.3.2

Ass'y

Station#17       :

 whynotwearingESDcoatevenPWBstillexpose

Notdefinebefore

1.RequireoperatortowearESDcoatonehandingit

2.DefineitinWI

Close

Janosn/Philip

7-14

7-12

OK

U-Shapeproductionline#295forCD-ROM

1.4.1

Ass'y

Station#5 

stillalwaysholdingoilbrushwhiledoingskewadjustment

Notdefinebefore

1.Re-definethe locationincontainertoputoilbrush

2.Correctoperationhandingmethod,requiretoputthebrushtothefixedpositiononcecompetingoperation.

Close

Janson

7-10

7-10

1.NG（7/18AuditL017/L020PDhavenotexecutedcompletely.

2.7/22re-AuditOK.

1.4.2

Ass'y

Station#5

noproperlocationincontainertoputoilbrush

Notdefinebefore

1.Re-definethe locationincontainertoputoilbrush 

Close

Janson

7-10

7-10

OK

1.4.3

Ass'y

Station#6

 roughhandling（knockingdrivetoworkingtableetc.）

NotexecuteinPD

1.Requireoperator morecarefullyoncehandingtheprodusts.

Close

Janson

7-10

7-10

OK（Needcontinuouslyimprovement）

U-Shapeproductionline#296forCD-ROM

1.5.1

Ass'y

Station#1 

 operatorwearinglongaccessoryatlefthand

（touchingplasticpart）

Notdefinebefore

1.Takeoffthelongaccessoryimmediately.

2.Requireoperatorcannotwearanyaccessoryduringwork.

Close

Janson

7-10

7-10

OK（PD/IPQC/On-LineOQC） 

1.5.2

Ass'y

Station#1 

Greasingmachinewasmal-functionandoperatorwasusingsamebrushtoapplygreaseandfloiltomainframe 

qualityconceptnotenough

1.Trainthisoperatorandallrelatedoperatoraboutqualityconcept.

2.Haveonebrudhasbufferincaseauto-machinedoesnotworkintime.

Close

Janson

7-10

7-10

OK（brushcontrolbycolor）

U-Shapeproductionline#281（ģ）forCD-ROM

1.6.1

Ass'y

Station#6 

withoutwearingESDwriststrap,materialsupplyoperatorwashelpingtoremovePWBassyfromPEbag 

Notdefinebefore

1.RequirealloperatorswearingESDcoatonceneedtouchingPWB.

2.DefineinWI.

Close

Janson/Philip

7-14

7-12

OK

U-Shapeproductionline#271forDVDCombo

1.7.1

Ass'y

Station#5 

torquedrivermovingroute（U-shape）notspecifyinWI

torquedrivermovingroute（U-shape）notspecifyinWI

1.DefineinWIaboutscrewmovingroute

2.OperatorfollowWIstrictly.

Close

arrowcheng

7-10

7-10

OK

I-Shapeproductionline#9forCD-RW

1.8.1

Ass'y

Station#1 

 brushforfloilandforgreasemixedinsidesamecontainer

Notdefinebefore

1.Usedefferentcolorforbrushscontrol（brushforgreaseapplication,brushfornaphtha）andlocateseparately.

2.WIdefinethebrushoperation,operatorfollowWIstrictly..

Close

Pater

7-11

7-11

OK

1.8.2

Ass'y

Station#2 

TVSchassisassyWIP15pcsputinsiderawTVSbox

HavenotexecutedbyfollowingWI

1.AddextraboxtokepOKprodusts,

2.Trainoperatorcannotmix productsinone box.

Close

Pater

7-12

7-12

OK

1.8.3

Ass'y

Station#11 

ESDgroundingfortweezerswasnotconnected

Looseafterconnecting.

1.BindingupallgroundingwiresofESDtweezers.

2.PDdailyFAIcheck

3.Requireoperatorhighlightimmediatelyoncefoundsimilarproblem.

Close

Pater

7-13

7-13

OK

Slim

U-Shapeproductionline#1forDVDCombo

2.1.1

Ass'y

Station#1

Torquedrivernotfixedtohomepositionwithmagnet（HHisfixed,highriskforcausingscratchtohandetc.）

--

Bitmap1.Addmagnetforthisstationimmediately.

2.Reviewallrelatedstationstomakesurenoanysimilarproblem

Close

Yaofeng

Lily

7-12

7-12

OK

2.1.2

Ass'y

Station#2 

notwearingESDcoatandESDcap（processrelatedtoOPUhandling）

ESDvaltugeisisspec,notdefineclearly.

1.MeasureESDvalueforallrelatedstations,andallmeasurementdataisinspec.

2.ENGreviewthewholeprocessanddefinetheESD-concenredstationswhichneedwearingESDcoat.,

3.PDfollowedtheruletorequiretheoperatorto weartheESDcoat.

Close

Eric

7-15

7-15

OK

2.1.3

Ass'y

Station#4 

ionizerislocatedtoohighandeasytochangeangle（cablefortorquedriverwastouchingitandcausedshifted）

ESDvaltugeisisspec,notdefineclearly.

1.TestESDvalueforallrelatedstations,andallmeasurementdataisinspec.

2.ENGdefinetheheightofionizerinproductionlineforallrelatedstations.

3.RequireoperatortodailychecktheionizerstatusandinformENGifanyabnormality. 

Close

Eric

7-15

7-15

OK

2.1.4

Ass'y

Station#4 

 airpressurewassetaccordingtonozzlecondition（170&140kPa）butchangedto165kPaforbothaftercomebackfrombreak,why?

Both170&140kPaareinspec.

ENGdidcheckbyeverytwohours,andchangedthenewairproofband;andchangedthevalueto165KPatogether.

1.Setthecontrollimitandmarkinchecksheet.

2.Requireoperatortohighlighttolineleaderocnefoundactualpressurevaueinlower/upperlimit

Close

Yaofeng

7-12

7-13

OK

2.1.5

Ass'y

Station#5 

nolimitsamplefortraymovementNG

1.Haveexecutedsuchcheckinproductionline,buthavenotmakeSample.

Bitmap1.MakeaSample for Newcomertraing;

2.Makeasampleforthisstationofalllines.

Close

Simon

7-8

7-8

OK

2.1.6

Ass'y

Sub-station#1 

samplingcheckforDCmotorleadscrewinsertionforceisnotstatedinWI

HaveexecutedalreadybutnotdefineinWI

1.UpdateWIatonce.

2.Oncefoundanydefectsinthisstations,reworkallaffectedq'ty.

3. Requireoperatortohighlightifsimilarprobleminotherstations

Close

Arrow

7-14

7-14

OK

2.1.7

Ass'y

Sub-station#2 

solderingqualitycheckisnotstatedinWI

HaveexecutedalreadybutnotdefineinWI

1.UpdateWI

2.Requireoperatortohighlightifsimilarprobleminotherstations

Close

Arrow

7-14

7-14

OK

2.1.8

Ass'y

Station#8 

traymovementcheck（2ndcheck）isnotstatedinWI

HaveexecutedalreadybutnotdefineinWI

1.UpdateWI

2.Requireoperatortohighlightifsimilarprobleminotherstations

Close

Arrow

7-14

7-14

OK

2.1.9

Labellingstation

--

aftercleaning,operatortouchingtopandbottomcoverwithbarefingers

HavenotawareofsuchRisk.

1.Improvethenormalflowas:

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