Test PlanCircular Saw Low 0512.docx

1、Test PlanCircular Saw Low 05121. Product DescriptionSpecification规格127V EXP127V BR220V BR/EXP220V - CH220V - ARGTTNR (plastic case) 塑胶Not definedNot definedNot definedNot definedNot definedEAN Code 标签Not definedNot definedNot definedNot definedNot definedTTNR (carton box) 彩盒Not definedNot definedNot

2、 definedNot definedNot definedEAN Code 标签Not definedNot definedNot definedNot definedNot definedBare Tool 逻辑Not definedNot definedNot definedNot definedNot definedPower input输入功率1200W1200W1200W1250W1200WVoltage /Hz 电压/频率127V/60Hz127V/60Hz220V/60Hz220V/50Hz220V/50HzTool Picture (Drawing is just for r

3、eference) 机器图片（图纸模型） 2. Approvals Team FunctionNameSignatureDatePrL (FEP)Jiang DongDongElectronic approval by PMTMPVSeiji NomuraElectronic approval by PMTBPVCheng ShiYiElectronic approval by PMTEPVWangXiaoMingElectronic approval by PMTCQERonaldo RamosElectronic approval by PMTQPVZhaoXiaElectronic ap

4、proval by PMTAPMLeandro SostenaElectronic approval by PMTTable of Contents1. Product Description概述 错误！未定义书签。2. Approvals审批 错误！未定义书签。3. Standard Tests测试标准 43.1 Marking and Instructions标签和介绍 43.2 Protection against access to live parts触及带电部件防护 43.3 Starting启动 43.4 Input and Current输入/电流 43.5 Heating温升

5、 53.6 Leakage current泄露电流 53.7 Moisture resistance防湿 53.8 Electric strength介电强度 53.9 Endurance耐久 53.10 Abnormal operation非正常操作 53.11 Mechanical Hazards机械危险 错误！未定义书签。3.13 Mechanical Strength机械强度 错误！未定义书签。3.14 Construction结构 错误！未定义书签。3.15 Internal Wiring内部线缆 错误！未定义书签。3.16 Components零部件 错误！未定义书签。3.17 S

6、upply connection and external flexible cords 电缆线连接外部供电 73.18 Screws and connections螺钉连接 73.18 Creepage distances, clearances and distances through insulation爬电距离电气间隙 73.19 Resistance to heat, fire and tracking阻燃阻热 73.20 Resistance to rusting防潮 74. Life Tests寿命测试 74.1 Inertia Wheel Test惯性伦测试 84.2 End

7、urance No load test 空载耐久测试 84.3 Overload 1.25 Endurance Test1.25倍负载耐久测试 错误！未定义书签。4.4 Jam Test堵转测试 错误！未定义书签。4.5 Spindle lock test主轴锁测试 94.6 Spindle lock misuse test主轴锁非正常测试 94.7 Spindle lock max. load test主轴锁最大负载测试 94.8 Lower guard is easy of operation下护罩便携操作 94.9 Lower Guard Endurance Test下护罩耐久测试 10

8、4.10 Lower Guard spring test下护罩弹簧测试 104.11 On off switch Test开关测试 114.12 Dust Box test出尘盒测试 114.13 Dust exit efficiency test:出尘效率测试 124.14 Climatic test气候测试 135. Use Tests, Drop test and Packaging tests实打测试，跌落，包装测试 错误！未定义书签。5.1 Field Test实地测试 错误！未定义书签。5.2 Hand use test手柄使用测试 错误！未定义书签。5.3 Drop Test跌落

9、测试 错误！未定义书签。5.4 Drop Test with packaging包装跌落测试 错误！未定义书签。5.5 Transportation test运输测试 错误！未定义书签。6. Production Line Tests生产线测试 176.1 Electric Insulation test电气绝缘测试 176.2 Functional Test功能测试 177. Dimensional, Assembly and Appearance Evaluation尺寸 组装 外观评估 187.1 Geometric Evaluation 角度评估 187.2 Appearance Te

10、st外观测试 187.3 Run out of saw blade 锯片跳动测试 187.4 Axial play of the sawblade shaft锯片轴的轴向间隙 197.5 Foot flatness平整度测试 197.6 Foot straightness底面垂直测试 197.7 Foot position in relation to saw blade底板和锯片的关系 197.8 Sawing in various material圆锯各种物料 207.9 Cutting with parallel guide, supplied with the tool工具提供的导尺和

11、切割 207.10 Measure min. and max. depth of cut at 0 and 45测量最大最小深度以及0和45 217.11 Angle of cut at 0 and 45 setting角度设置 217.12 Saw line indicator in foot at 0 and 45底板0和45的指示 218. Test Matrix测试矩阵 228. Test Matrix测试矩阵 229. Description of Revisions 243. Standard Tests 标准测试Purpose:目的To verify if the final p

12、roduct meets all relevant agency requirements.验证的最终产品符合所有相关机构的要求。Procedure:程序Manufacturer should prove the tool is safe for our customer and functional enough. Tool has to be certified according to IEC 60745-2-5 requirement. 制造商应向客户证明工具有足够的安全和功能。工具根据IEC 60745-2-5要求完成认证。Requirements:要求Final product s

13、hall meet all relevant IEC requirements.最终产品满足IEC相关要求3.1 Marking and Instructions 标识和介绍Purpose:目的To verify if the tool complies with the marking and instructions items. 为了验证工具是否符合标示和说明项目Procedure:程序IEC 60745-2-5 item 8. 条款8Requirements:要求IEC 60745-2-5 item 8.条款83.2 Protection against access to live

14、parts 带电部件接触保护Purpose:目的Tools shall be so constructed and enclosed that there is adequate protection against accidental contact with live parts.工具的结构和外壳应有足够的保护意外接触带电部件的能力Procedure:程序IEC 60745-2-5 item 9.条款9Requirements:要求IEC 60745-2-5 item 9.条款93.3 Starting 启动Purpose:目的To verify if the tool could be

15、 started under different available voltages.验证工具能否在不同的电压下启动Procedure:程序IEC 60745-2-5 item 10.条款10Requirements:要求IEC 60745-2-5 item 10.条款103.4 Input and Current 输入电压和电流Purpose:目的The rated power input or rated current shall be at least 110% of the measured no-load input or current.额定功率或者额定电压将在1.1倍下测量空

16、载输入或者电流Procedure:程序IEC 60745-2-5 item 11.条款11Requirements:IEC 60745-2-5 item 11.3.5 Heating 温升Purpose:目的To verify that a power tool does not attain excessive temperatures under normal load.验证工具在正常负载下不能有过高的温度Procedure:程序IEC 60745-2-5 item 12.Requirements:IEC 60745-2-5 item 12.3.6 Leakage current 泄露电流

17、Purpose:The leakage current shall not be excessive. 不能超过泄露电流额定值Procedure:IEC 60745-2-5 item 13.Requirements:IEC 60745-2-5 item 13.3.7 Moisture resistance防湿Purpose:目的The enclosure of the tool shall provide the degree of protection against moisture.工具的外壳应提供防潮保护的程度。Procedure:IEC 60745-2-5 item 14.Requi

18、rements:IEC 60745-2-5 item 14.3.8 Electric strength 介电强度Purpose: To verify if the product provides adequate electrical protection. 验证产品是否有足够的电气保护Procedure:IEC 60745-2-5 item 15.Requirements:IEC 60745-2-5 item 15.3.9 Endurance 耐久Purpose:目的Tools shall be so constructed that, in extended normal use, th

19、ere will be no electrical or mechanical failure that might impair compliance with this standard. The insulation shall not be damaged and contacts and connections shall not work loose as a result of heating, vibrations, etc.工具的结构应该满足：延长使用，不会出现任何电气&机器故障的标准，在工作中不能有松动由于发热，振动导致绝缘被损坏和连接部件损坏Procedure:IEC 6

20、0745-2-5 item 17.Requirements:IEC 60745-2-5 item 17.3.10 Abnormal operation非正常使用Purpose:目的To verify the tool designs against the risk of fire, mechanical damage impairing safety, or the protection against electric shock as a result of abnormal operation. 为了验证工具的设计对火灾的风险，由于异常运行严重影响安全或机械损伤，防触电保护。Proce

21、dure:IEC 60745-2-5 item 18.Requirements:IEC 60745-2-5 item 18. (During these tests, the speed of the spindle shall not exceed 130 % of the rated no-load speed.)进行此测试，转速和主轴锁不能超过130%的额定空载转速3.11 Mechanical Hazards 机械伤害Purpose:目的Moving and other dangerous parts shall, as far as is compatible with the us

22、e and mode of function of the tool, be so arranged or enclosed that, in normal use, adequate protection against injury is provided. 移动和其他危险的部件，只要是在模拟环境下使用工具，提供足够的保护，免受伤害。Procedure:IEC 60745-2-5 item 19.Requirements:IEC 60745-2-5 item 19.3.12 Mechanical Strength 机械强度Purpose:目的To verify if the tools h

23、ave adequate mechanical strength, and shall be so constructed that they withstand such rough handling as may be expected in normal use. 验证工具具有足够的机械强度，并应使他们承受非正常情况下能正常使用。Procedure:IEC 60745-2-5 item 20.Requirements:IEC 60745-2-5 item 20.3.13 Construction 结构Purpose:To verify if the tool has an adequat

24、e construction for the use / application. 验证工具的结构是否能足够的使用/应用Procedure:IEC 60745-2-5 item 21.Requirements:IEC 60745-2-5 item 21.3.14 Internal Wiring 内部电线Purpose:To verify is the tools have the necessary measures to ensure safe routing of internal wires.验证工具内部线路确保是安全的路径Procedure:IEC 60745-2-5 item 22.

25、Requirements:IEC 60745-2-5 item 22.3.15 Components 零部件Purpose: 目的Components shall comply with the safety requirements specified in the relevant IEC standards, as far as they reasonably apply. 零部件将符合相关的IEC标准指定的安全要求，以及合理的应用。Procedure:IEC 60745-2-5 item 23.Requirements:IEC 60745-2-5 item 23.3.16 Supply

26、 connection and external flexible cords电源连接和外部软线Purpose: 目的To verify if the supply connection and external flexible cords comply with IEC requirements.验证电源连接和外部软线是否满足IEC标准要求Procedure:IEC 60745-2-5 item 24.Requirements:IEC 60745-2-5 item 243.17 Screws and connections 螺钉连接Purpose:目的To verify if the fi

27、xings and electrical connections are resisting the mechanical stresses occurring in normal use. 验证在正常使用下设备和电气连接下的抗机械应力Procedure:IEC 60745-2-5 item 27.Requirements:IEC 60745-2-5 item 27.3.18 Creepage distances, clearances and distances through insulation爬电距离 电气间隙Purpose:目的To verify if the tools are c

28、omply with the creepage, clearances and distances insulation.验证工具是否符合爬电距离，电气间隙的绝缘Procedure:IEC 60745-2-5 item 28.Requirements:IEC 60745-2-5 item 283.19 Resistance to heat, fire and tracking 耐热，防火Purpose:目的To verify if the tools are adequately protected against heat and fire.验证工具是否有足够的保护耐热和防火Procedur

29、e:IEC 60745-2-5 item 29.Requirements:IEC 60745-2-5 item 29.3.20 Resistance to rusting 防锈Purpose:目的To verify if the tools are adequately protected against rusting 验证机器是否有足够的防锈能力Procedure:IEC 60745-2-5 item 30.Requirements:IEC 60745-2-5 item 30.4. Life Tests 寿命测试4.1 Inertia Wheel Test 惯性轮测试Purpose: 目的

30、To verify Inertia wheel the backlash before and after 验证之前和之后的间隙Start the tool with the inertia wheel and keep it running until max. no load speed, turn off the tool and wait it stop completely before starting new cycle. Steel inertia wheel weight: 680g (100x9mm)-准备2个，提供一个给博世Measure the backlash bef

31、ore and after启动工具与惯性轮保持运行直到最大无负载速度，关掉工具等待它完全停止之前，开始新的循环。钢惯性轮重量：680g（100x9mm）测量之前和之后的间隙Requirement: 要求15.000 starts 15000次循环(5s ON, 12s OFF (total 75 hours) 5秒开 12秒关(总体时间75小时左右)4.2 Endurance No load test空载耐久测试Purpose: 目的To evaluate tool endurance performance 评估工具耐久的性能Procedure:TEV Cycle during 2 hours alter