Test PlanCircular Saw Low 0512.docx
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TestPlanCircularSawLow0512
1.ProductDescription
Specification
规格
127V–EXP
127V–BR
220V–BR/EXP
220V-CH
220V-ARG
TTNR(plasticcase)塑胶
Notdefined
Notdefined
Notdefined
Notdefined
Notdefined
EANCode标签
Notdefined
Notdefined
Notdefined
Notdefined
Notdefined
TTNR(cartonbox)彩盒
Notdefined
Notdefined
Notdefined
Notdefined
Notdefined
EANCode标签
Notdefined
Notdefined
Notdefined
Notdefined
Notdefined
BareTool逻辑
Notdefined
Notdefined
Notdefined
Notdefined
Notdefined
Powerinput输入功率
1200W
1200W
1200W
1250W
1200W
Voltage/Hz电压/频率
127V/60Hz
127V/60Hz
220V/60Hz
220V/50Hz
220V/50Hz
ToolPicture(Drawingisjustforreference)机器图片(图纸模型)
2.Approvals
TeamFunction
Name
Signature
Date
PrL(FEP)
JiangDongDong
ElectronicapprovalbyPMT
MPV
SeijiNomura
ElectronicapprovalbyPMT
BPV
ChengShiYi
ElectronicapprovalbyPMT
EPV
WangXiaoMing
ElectronicapprovalbyPMT
CQE
RonaldoRamos
ElectronicapprovalbyPMT
QPV
ZhaoXia
ElectronicapprovalbyPMT
APM
LeandroSostena
ElectronicapprovalbyPMT
TableofContents
1.ProductDescription概述错误!
未定义书签。
2.Approvals审批错误!
未定义书签。
3.StandardTests测试标准4
3.1MarkingandInstructions标签和介绍4
3.2Protectionagainstaccesstoliveparts触及带电部件防护4
3.3Starting启动4
3.4InputandCurrent输入/电流4
3.5Heating温升5
3.6Leakagecurrent泄露电流5
3.7Moistureresistance防湿5
3.8Electricstrength介电强度5
3.9Endurance耐久5
3.10Abnormaloperation非正常操作5
3.11MechanicalHazards机械危险错误!
未定义书签。
3.13MechanicalStrength机械强度错误!
未定义书签。
3.14Construction结构错误!
未定义书签。
3.15InternalWiring内部线缆错误!
未定义书签。
3.16Components零部件错误!
未定义书签。
3.17Supplyconnectionandexternalflexiblecords电缆线连接外部供电7
3.18Screwsandconnections螺钉连接7
3.18Creepagedistances,clearancesanddistancesthroughinsulation爬电距离电气间隙7
3.19Resistancetoheat,fireandtracking阻燃阻热7
3.20Resistancetorusting防潮7
4.LifeTests寿命测试7
4.1InertiaWheelTest惯性伦测试8
4.2EnduranceNoloadtest空载耐久测试8
4.3Overload1.25EnduranceTest1.25倍负载耐久测试错误!
未定义书签。
4.4JamTest堵转测试错误!
未定义书签。
4.5Spindlelocktest主轴锁测试9
4.6Spindlelockmisusetest主轴锁非正常测试9
4.7Spindlelockmax.loadtest主轴锁最大负载测试9
4.8Lowerguardiseasyofoperation下护罩便携操作9
4.9LowerGuardEnduranceTest下护罩耐久测试10
4.10LowerGuardspringtest下护罩弹簧测试10
4.11OnoffswitchTest开关测试11
4.12DustBoxtest出尘盒测试11
4.13Dustexitefficiencytest:
出尘效率测试12
4.14Climatictest气候测试13
5.UseTests,DroptestandPackagingtests实打测试,跌落,包装测试错误!
未定义书签。
5.1FieldTest实地测试错误!
未定义书签。
5.2Handusetest手柄使用测试错误!
未定义书签。
5.3DropTest跌落测试错误!
未定义书签。
5.4DropTestwithpackaging包装跌落测试错误!
未定义书签。
5.5Transportationtest运输测试错误!
未定义书签。
6.ProductionLineTests生产线测试17
6.1ElectricInsulationtest电气绝缘测试17
6.2FunctionalTest功能测试17
7.Dimensional,AssemblyandAppearanceEvaluation尺寸组装外观评估18
7.1GeometricEvaluation角度评估18
7.2AppearanceTest外观测试18
7.3Runoutofsawblade锯片跳动测试18
7.4Axialplayofthesawbladeshaft锯片轴的轴向间隙19
7.5Footflatness平整度测试19
7.6Footstraightness底面垂直测试19
7.7Footpositioninrelationtosawblade底板和锯片的关系19
7.8Sawinginvariousmaterial圆锯各种物料20
7.9Cuttingwithparallelguide,suppliedwiththetool工具提供的导尺和切割20
7.10Measuremin.andmax.depthofcutat0°and45°测量最大最小深度以及0°和45°21
7.11Angleofcutat0°and45°setting角度设置21
7.12Sawlineindicatorinfootat0°and45°底板0°和45°的指示21
8.TestMatrix测试矩阵22
8.TestMatrix测试矩阵22
9.DescriptionofRevisions24
3.StandardTests标准测试
Purpose:
目的
Toverifyifthefinalproductmeetsallrelevantagencyrequirements.验证的最终产品符合所有相关机构的要求。
Procedure:
程序
Manufacturershouldprovethetoolissafeforourcustomerandfunctionalenough.ToolhastobecertifiedaccordingtoIEC60745-2-5requirement.制造商应向客户证明工具有足够的安全和功能。
工具根据IEC60745-2-5要求完成认证。
Requirements:
要求
FinalproductshallmeetallrelevantIECrequirements.最终产品满足IEC相关要求
3.1MarkingandInstructions标识和介绍
Purpose:
目的
Toverifyifthetoolcomplieswiththemarkingandinstructionsitems.为了验证工具是否符合标示和说明项目
Procedure:
程序
IEC60745-2-5item8.条款8
Requirements:
要求
IEC60745-2-5item8.条款8
3.2Protectionagainstaccesstoliveparts带电部件接触保护
Purpose:
目的
Toolsshallbesoconstructedandenclosedthatthereisadequateprotectionagainstaccidentalcontactwithliveparts.工具的结构和外壳应有足够的保护意外接触带电部件的能力
Procedure:
程序
IEC60745-2-5item9.条款9
Requirements:
要求
IEC60745-2-5item9.条款9
3.3Starting启动
Purpose:
目的
Toverifyifthetoolcouldbestartedunderdifferentavailablevoltages.验证工具能否在不同的电压下启动
Procedure:
程序
IEC60745-2-5item10.条款10
Requirements:
要求
IEC60745-2-5item10.条款10
3.4InputandCurrent输入电压和电流
Purpose:
目的
Theratedpowerinputorratedcurrentshallbeatleast110%ofthemeasuredno-loadinputorcurrent.
额定功率或者额定电压将在1.1倍下测量空载输入或者电流
Procedure:
程序
IEC60745-2-5item11.条款11
Requirements:
IEC60745-2-5item11.
3.5Heating温升
Purpose:
目的
Toverifythatapowertooldoesnotattainexcessivetemperaturesundernormalload.
验证工具在正常负载下不能有过高的温度
Procedure:
程序
IEC60745-2-5item12.
Requirements:
IEC60745-2-5item12.
3.6Leakagecurrent泄露电流
Purpose:
Theleakagecurrentshallnotbeexcessive.不能超过泄露电流额定值
Procedure:
IEC60745-2-5item13.
Requirements:
IEC60745-2-5item13.
3.7Moistureresistance防湿
Purpose:
目的
Theenclosureofthetoolshallprovidethedegreeofprotectionagainstmoisture.
工具的外壳应提供防潮保护的程度。
Procedure:
IEC60745-2-5item14.
Requirements:
IEC60745-2-5item14.
3.8Electricstrength介电强度
Purpose:
Toverifyiftheproductprovidesadequateelectricalprotection.验证产品是否有足够的电气保护
Procedure:
IEC60745-2-5item15.
Requirements:
IEC60745-2-5item15.
3.9Endurance耐久
Purpose:
目的
Toolsshallbesoconstructedthat,inextendednormaluse,therewillbenoelectricalormechanicalfailurethatmightimpaircompliancewiththisstandard.Theinsulationshallnotbedamagedandcontactsandconnectionsshallnotworklooseasaresultofheating,vibrations,etc.
工具的结构应该满足:
延长使用,不会出现任何电气&机器故障的标准,在工作中不能有松动由于发热,振动导致绝缘被损坏和连接部件损坏
Procedure:
IEC60745-2-5item17.
Requirements:
IEC60745-2-5item17.
3.10Abnormaloperation非正常使用
Purpose:
目的
Toverifythetooldesignsagainsttheriskoffire,mechanicaldamageimpairingsafety,ortheprotectionagainstelectricshockasaresultofabnormaloperation.为了验证工具的设计对火灾的风险,由于异常运行严重影响安全或机械损伤,防触电保护。
Procedure:
IEC60745-2-5item18.
Requirements:
IEC60745-2-5item18.
(Duringthesetests,thespeedofthespindleshallnotexceed130%oftheratedno-loadspeed.)进行此测试,转速和主轴锁不能超过130%的额定空载转速
3.11MechanicalHazards机械伤害
Purpose:
目的
Movingandotherdangerouspartsshall,asfarasiscompatiblewiththeuseandmodeoffunctionofthetool,besoarrangedorenclosedthat,innormaluse,adequateprotectionagainstinjuryisprovided.移动和其他危险的部件,只要是在模拟环境下使用工具,提供足够的保护,免受伤害。
Procedure:
IEC60745-2-5item19.
Requirements:
IEC60745-2-5item19.
3.12MechanicalStrength机械强度
Purpose:
目的
Toverifyifthetoolshaveadequatemechanicalstrength,andshallbesoconstructedthattheywithstandsuchroughhandlingasmaybeexpectedinnormaluse.验证工具具有足够的机械强度,并应使他们承受非正常情况下能正常使用。
Procedure:
IEC60745-2-5item20.
Requirements:
IEC60745-2-5item20.
3.13Construction结构
Purpose:
Toverifyifthetoolhasanadequateconstructionfortheuse/application.验证工具的结构是否能足够的使用/应用
Procedure:
IEC60745-2-5item21.
Requirements:
IEC60745-2-5item21.
3.14InternalWiring内部电线
Purpose:
Toverifyisthetoolshavethenecessarymeasurestoensuresaferoutingofinternalwires.
验证工具内部线路确保是安全的路径
Procedure:
IEC60745-2-5item22.
Requirements:
IEC60745-2-5item22.
3.15Components零部件
Purpose:
目的
ComponentsshallcomplywiththesafetyrequirementsspecifiedintherelevantIECstandards,asfarastheyreasonablyapply.零部件将符合相关的IEC标准指定的安全要求,以及合理的应用。
Procedure:
IEC60745-2-5item23.
Requirements:
IEC60745-2-5item23.
3.16Supplyconnectionandexternalflexiblecords电源连接和外部软线
Purpose:
目的
ToverifyifthesupplyconnectionandexternalflexiblecordscomplywithIECrequirements.验证电源连接和外部软线是否满足IEC标准要求
Procedure:
IEC60745-2-5item24.
Requirements:
IEC60745-2-5item24
3.17Screwsandconnections螺钉连接
Purpose:
目的
Toverifyifthefixingsandelectricalconnectionsareresistingthemechanicalstressesoccurringinnormaluse.
验证在正常使用下设备和电气连接下的抗机械应力
Procedure:
IEC60745-2-5item27.
Requirements:
IEC60745-2-5item27.
3.18Creepagedistances,clearancesanddistancesthroughinsulation爬电距离电气间隙
Purpose:
目的
Toverifyifthetoolsarecomplywiththecreepage,clearancesanddistancesinsulation.
验证工具是否符合爬电距离,电气间隙的绝缘
Procedure:
IEC60745-2-5item28.
Requirements:
IEC60745-2-5item28
3.19Resistancetoheat,fireandtracking耐热,防火
Purpose:
目的
Toverifyifthetoolsareadequatelyprotectedagainstheatandfire.验证工具是否有足够的保护耐热和防火
Procedure:
IEC60745-2-5item29.
Requirements:
IEC60745-2-5item29.
3.20Resistancetorusting防锈
Purpose:
目的
Toverifyifthetoolsareadequatelyprotectedagainstrusting验证机器是否有足够的防锈能力
Procedure:
IEC60745-2-5item30.
Requirements:
IEC60745-2-5item30.
4.LifeTests寿命测试
4.1InertiaWheelTest惯性轮测试
Purpose:
目的
ToverifyInertiawheelthebacklashbeforeandafter验证之前和之后的间隙
Startthetoolwiththeinertiawheelandkeepitrunninguntilmax.noloadspeed,turnoffthetoolandwaititstopcompletelybeforestartingnewcycle.Steelinertiawheelweight:
680g(100x9mm)----准备2个,提供一个给博世
Measurethebacklashbeforeandafter
启动工具与惯性轮保持运行直到最大无负载速度,关掉工具等待它完全停止之前,开始新的循环。
钢惯性轮重量:
680g(100x9mm)测量之前和之后的间隙
Requirement:
要求
15.000starts15000次循环
(5sON,12sOFF(total~75hours)5秒开12秒关(总体时间75小时左右)
4.2EnduranceNoloadtest空载耐久测试
Purpose:
目的
Toevaluatetoolenduranceperformance评估工具耐久的性能
Procedure:
TEVCycle–during2hoursalter