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模具DFM常用中英文对照.doc

1、DFM常用中英文对照15、如果分型面此处,模具上会有尖角和刀口,对模具寿命有影响。 There are sharp edges if we set the parting line here, it will reduce the tool life.16、此处料厚段差很大,成品表面会有应力痕,建议修改如图示。 The thickness is not equal and it will bring the stress lines on the surface, suggest to improve the part as the picture shown.17、此大行位上有小行位,开模时

2、小行位需先退,大行位做延时,合模时则相反。 The small slider is inside the big slider, when the mold open, the small slider need to recede first and the big slider have to postpone. When the mold close, it is contrary.18、此处需做强顶。 This position need to force ejection.19、由于此处没有足够空间下热咀,所以需做一个柱子进胶。 This position need to make

3、a pole for gating because there have no enough space for hot sprue.20、沾模,Stick1. High shrinkage values could indicate sink marks or voids at gate location 高缩水率的产品容易产生缩印,但在浇口附近可以避免。2. Welding line on the cosmetic surface 熔接线在外表面3. Two banana gate was to being confluent in the end of melt flow. 两个香蕉浇口

4、在流动未端熔合。4. Venting insert here has flash 排气镶件处有飞边5. Venting gap between inserts is too big 镶件处的排气槽过大6. Stress mark on the cosmetic surface 产品外表面上有压痕7. Uneven thickness 不平均的产品壁厚8. Unreasonable product structure 不合理的产品结构9. Injection speed is high 注塑压力过高10. There is black spot on the cosmetic surface 产

5、品外表面上有黑色点11. There is flash on the product 产品有飞边 12. there is sink mark on the cosmetic surface 产品外表面上有缩痕13. Gate size is not reasonably 浇口尺寸不合理14. There is argent spot 这里有亮点 (银色斑点)15. The plastic of first shot didnt meet high temperature. 塑料的第一胶不会有很高的温度。 16. Make sure the core float plate was close

6、d before lifter completely return to correct position 确认lifter完全回位时core侧浮动板已经复位17. Make sure the ejector system is smooth 确认顶针系统移动平稳18. Add early return structure to protect lifter return to correct position 增加先复位机构保护lifter回到正确位置。19. Propose to add draft on slider side wall and draw polish. 建议增加 sli

7、der的角度和抛光角度。20. It is too thin and very difficult to inject fully, and weakness wall will have risk of the part function 该处壁厚过薄而造成很难去填充完整,薄壁将会有产品功能上的风险。21. These are will have sink marks due to uneven thickness, propose to reduce plastic. 壁厚不均匀容易产生缩印,建议在该处减胶。22. These are will have sink marks due to

8、 ribs opposite. 正面的筋位易导致背面产生缩印。23. Please confirm the 3D part thickness whether has including painting thickness or not? 请确认产品的设计是否考虑到油漆的厚度。24. Black paint on back side。背面喷黑漆处理。1、这个红色面在前模方向/后模方向/行位方向有倒扣。 This red surface is undercut at cavity side / core side / slider side. 2、这些红色面在前模方向/后模方向/行位方向有倒扣

9、。 These red surfaces are undercut at cavity side / core side / slider side.3、产品的这个位置太小,导致模具在前模方向/后模方向/行位方向有薄钢位。 This position is too small and it will bring the thin steel at cavity side / core side / slider side.4、这些红色线是前后模/镶件/行位/斜顶分型线。 These red lines are the parting line of cavity and core / inse

10、rt / slider / lifter.5、此产品使用推板/推块顶出。 Use the stripper plate / ejector block to eject this part.6、前模/后模斜内行位。 Inner angle slider at cavity / core side.7、为了简化模具结构建议改变此处出模方向。 Suggest to change the draft direction of this position to make the mold structure simply.8、最终的进胶位置根据模流分析。 Finally gate position a

11、ccording the mold flow analysis.25. Cosmetic issue 外表面问题26. Customer appointed material 客户指定材料27. Increase the temperature for improving filling. 增加温度来改善填充28. All of the fill patterns are unbalance 所以的填充样板都不平衡 ?29. The part has hesitation effect and unbalance. 产品有滞留和不平衡30. Bulk temperature is unifor

12、m. 体积温度不平均31. The cycle time is the same 周期是同样的32. Shear rate is over the maximum value at the gate region 浇口区域的剪切速率已超出最大值33. Weld line is obviously on blue region. Advise to cut core insert to strengthen venting. 蓝色区域有较明显的熔接线,建议做core 侧镶件来加强排气34. The areas highlighted in pink ball are the places whe

13、re air traps maybe happen and suggest cutting insert to improve venting. 粉红色球标示出的区域可能会有困气,建议割镶件改善排气。35. Average wall thickness is 0.50 only, Max is 0.74. It is too thin and very difficult to inject fully. 产品均厚仅有0.5mm,最厚为0.74mm, 产品整体壁厚太薄,很难成型饱满。36. Sharp edge shown in red circle, there may occur as f

14、lash or burr issue after painting process, it will impact to paint yield rate. 红色圆圈内的棱角在喷漆后有可能产生飞边现象,增加喷漆返工比率。37. Cutting by CNC after hard coating process. CNC后需经热处理。38. Core side no any marks 后模无任何标记。To keep the sharp edge around the product, we can extend the skirt on outside, then cut it off by

15、CNC after hard coating process.39. Keep some clearance on this face. 此面留铁40. Visible lines here, please confirm. 此处有熔接线,请确认。 41. Sub insert for air vent 排气镶件42. Shut off 插穿 / Kiss off 碰穿43. Insert molding/ Family mold / Over mold 嵌件模/子母模/包胶模44. General Parameters 普通参数45. Part overview 产品概况 46. Surfa

16、ce Texture 表面皮纹47. Remarks on geometry 表面标记48. Analysis wall thickness 产品壁厚分析49. Thick section, propose to reduce plastic to keep even wall. 产品厚壁部份,建议减胶以保持均匀壁厚。50. Weak steel 薄铁51. Draft analysis Cavity/Core Cavity/Core的脱模角分析52. All the green face no draft, propose to add 1degree on core side/cavity

17、 side for part release. 所有的绿色面没有脱模角,建议加1在core侧/ cavity侧为产品出模。53. All the green face 1.0 degree on cavity side, propose to reverse to 1.0 degree on core side to avoid sticking cavity side. 所有的绿色面1脱模角在cavity侧,建议加做反1在core侧防止产品粘前模。54. Draft analysis slider/lifter Direction slider/lifter方向的角度分析55. Tool c

18、oncept 模具结构56. Gate location/ Sub marine gate/ Edge gate/ Fan gate/ Banana gate/ Overlap gate浇口位置/ 潜浇口/ 侧浇口/ 大水口浇口/ 香焦浇口&牛角浇口/ 搭阶浇口57. Propose to add recess for gating. 建议加浇口加凹坑58. Weld lines on visible surface 可见面上有熔接线59. Parting line proposal/ Parting line description 分型线建议/分型线定义60. Areas without

19、split lines and any marks 没有任何分型线和标记的区域61. Marking of the part 产品标记62. Comments/ open issues 问题点63. Texture (VDI) cavity/ core cavity/ core的皮纹64. Special area texture 特殊皮纹区域65. Tool concept : 2plate or 3plate 模具结构:2板模或3板模66. Number of cavities cavities的数量67. Injection concept: cold runner or hot run

20、ner 进浇结构: 冷流道或热流道68. Number of external sliders 外部滑块数量69. Number of internal sliders 内部滑块数量70. Number of lifters 斜顶数量71. Will use these two Holes as a locator with the core insert (insert molding) 将用这两个孔去定位Core 侧镶件72. Please confirm texture area and specifications according to the draft figure and t

21、exture specification table. 请确认皮纹区域和指定皮纹角度和能力 73. According to surface request to propose customer. 根据皮纹要求建议客户74. Gates need 2nd process remove by CNC machining 浇口需要CNC机器二次加工来去除75. Gates Vestige will be 0.1mm 浇口残留0.1mm 76. We will to do mold flow analysis then define 我们将会做模流分析然后再定义77. Flow balance 流

22、动平衡78. 为确保产品的棱角,我们在设计上会增加一段的裙边,再通过CNC处理并进行热处理。79. Location hole for spray painting 喷漆工艺孔。 80. Location boss for CNC. CNC过程工艺圆柱。 81. This part is a thin wall product, the average wall thickness is only 0.5. We suggest using high speed machine to mold such thin product. Numbers of venting insert on co

23、re is necessary to exhaust the air from inside to outside. 该薄壁件壁厚仅为0.5mm,建议使用高压注塑机成型。 在后模侧的一定数量的排气镶件利于成型。82. Propose to add rib for 1st shot gating. 第一胶时建议增加一些筋位。83. Propose to reduce plastic form 1.02mm to 0.9mm as right picture shown to avoid sticking cavity side. 右图示的区域建议减胶从1.2mm到0.9mm,以避免前模粘模。84

24、. Propose to remove the red radius to avoid thin steel. 为避免尖铁建议去除红色的圆角。85. This surface use sleeve to form 该特征用丝筒成型。86. Some areas can be improved 图示区域需改进。87. Please confirm this surface is non-cosmetic or not? 请确认该面是否有外观要求?88. Do there any Cosmetic surface? 是否有任何外观面要求?89. Please confirm any require

25、 of gate Location. 请确认关于浇口信息。90. What the resin for this part? Please provide detail material brand. 该产品用何材料,请提供具体的材料牌号?91. Core pins for fixed the steel (insert molding) 嵌件模具的定位镶针。92. Propose to add hook to drag plastic (insert molding) 建议增加卡扣防止产品跑位。(嵌件模具)93. Propose to reduce plastic sing side 0.0

26、5mm to avoid mismatch. 为防止错位,建议单边减胶0.5mm.94. Material mark, sub surface. 内表面刻材料标记。95. All the magenta face need to high glossy 所有紫色面需高抛光处理。96. Ejector pin deepened at part. 顶针低于产品表面。97. Improve the air exhaust 需增加排气。98. Re-polish the electrode and re-do EDM 电极重新抛光和放电。99. The size is out of spec 尺寸超差

27、。100. Improve molding parameter 改进模具注塑工艺。101. Propose to decrease the recess depth 建议减少凹坑深度。102. Add individual cooling channel to adjust warpages. 建议新增单独水路,以减少变形。103. We have suggested 2 options based on customer requirement 在客户的基础上我们提供2种方案。Option 1 will be a better choice we are proposing texture

28、from raw material. 方案1是更好的建议,在粗加工基础上做皮纹处理。Secondary process is required for option 2 as bending will affect material texture. 方案2,后加工变形会影响产品皮纹。104. Sink mark will occur on yellow region. Because of thickness vibration, it is no use to increase gate size. 由于壁厚的震动导致黄色区域会有缩印,没有必要增加浇口尺寸。105. This surfac

29、e molding by lift 该面用斜顶成型。106. Please keep intend on sink mark problem 请关注缩印问题。107. Cancel the slot. 取消腰形槽。108. Remove the groove. 取消凹槽109. The thread hole of eye bolt is too weak to lift the big mold. 吊模孔过小,不能承受模具的重量。110. The gusset is too thick to lead to sink mark on the opposite surface. 圆筒壁太厚引起

30、反面缩印。111. The viscosity of the resin is too higher to fill the thin rib. 材料粘性过高,致使难以成型薄筋位。112. The land of the gate is too long. 浇口流道过长。113. The gate scar is too big to cut away by knife. 浇口余料过大,很难用刀去除干净。114. The ramp is necessary to lead in the snap. 卡扣有必要有一定的过渡的斜度。115. The cooling channel is crack

31、 and leak out water. 水路开裂致使漏水。116. The banana gate does not suite the transparent part. Flow mark is visible. 透明件不宜用香蕉浇口,易见流痕。117. If the temperature of dry resin is too high, the degradation will happen. 材料烘干温度过高,易分解。118. Higher the package, smaller the sink mark. 背压提升会减小缩印。119. The nozzle does not match the sprue bush hole. 机台咀嘴与注塑咀嘴不匹配。120. The Z pin cant draw out the sprue runner. 拉料针不能拉出流道。121. master batch 塑料色母122. talcum/ talc/ titanium dioxide/

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