1、The development trend of numerical control technologyAbstractThe current trends in the development of numerical control technology and equipment in the world and the status quo of the development and industrialization of CNC equipment technology in China are briefly introduced. On this basis, we dis
2、cuss the development of CNC technology and equipment in China under the new environment of Chinas accession to the WTO and further opening to the outside world. The importance of improving the level of Chinas manufacturing informatization and international competitiveness, and put forward some views
3、 on the development of Chinas CNC technology and equipment from both strategic and strategic aspects.The technological level and degree of modernization of the equipment industry determine the level of the entire national economy and the degree of modernization. Numerical control technology and equi
4、pment are the development of emerging high-tech industries and cutting-edge industries (such as information technology and its industries, biotechnology and its industries, aviation, aerospace, etc.) (Defense Industry Industry) enabling technology and basic equipment. Marx once said that “the differ
5、ence between various economic times is not what is produced but how it is produced and what labor data it is used to produce”. Manufacturing technology and equipment are the most basic production materials for human production activities, and numerical control technology is the core technology of to
6、days advanced manufacturing technologies and equipment. In the manufacturing industry of the world today, CNC technology is widely used to improve manufacturing capabilities and levels, and to improve the adaptability and competitiveness of dynamic markets. In addition, various industrialized countr
7、ies in the world have also listed numerical control technology and numerical control equipment as strategic materials of the country. They not only take significant measures to develop their own numerical control technologies and their industries, but also have the key technology and equipment of “h
8、igh-precision” numerical control. Our country adopts a policy of blockade and restriction. In short, the vigorous development of advanced manufacturing technologies centered on numerical control technology has become an important way for all developed countries in the world to accelerate economic de
9、velopment and improve their overall national strength and national status.Numerical control technology is a technology that uses digital information to control mechanical movement and work process. Numerical control equipment is a mechatronic product formed by the penetration of new technologies rep
10、resented by numerical control technology into traditional manufacturing industries and emerging manufacturing industries, namely, so-called digital equipment. Its technical scope covers many fields: (1) machinery manufacturing technology; (2) information processing, processing, and transmission tech
11、nology; (3) automatic control technology; (4) servo drive technology; (5) sensor technology; (6) software Technology and so on.Keywords: CNC technology, machinery manufacturing, information processing, sensors1 Development Trends of Numerical Control TechnologyThe application of numerical control te
12、chnology has not only brought about revolutionary changes in the traditional manufacturing industry, but also made manufacturing a symbol of industrialization. With the continuous development of numerical control technology and the expansion of application fields, he has made important contributions
13、 to the national economy and peoples livelihood (IT, automotive The development of light industry, light industry, medical care, etc. is playing an increasingly important role, because the digitalization of the equipment required by these industries is a major trend of modern development. From the c
14、urrent trend of numerical control technology and its equipment development in the world, its main research hotspots are the following aspects 14.1.1 New trends in high-speed, high-precision processing technology and equipmentEfficiency and quality are the mainstays of advanced manufacturing technolo
15、gy. High-speed, high-precision machining technology can greatly improve efficiency, improve product quality and grade, shorten production cycle and increase market competitiveness. To this end, the Japanese Advanced Technology Research Institute will list it as one of the five major modern manufactu
16、ring technologies. The International Association of Production Engineers (CIRP) has identified it as one of the central research directions for the 21st century.In the passenger car industry, the production cycle of 300,000 vehicles per year is 40 seconds per vehicle, and multi-species processing is
17、 one of the key issues that must be addressed for car equipment. In the aviation and aerospace industries, the parts processed by them are mostly thin-walled. With thin ribs, the rigidity is poor, and the material is aluminum or aluminum alloy. These ribs and walls can be processed only when the hig
18、h cutting speed and cutting force are small. Recently, the method of “hollowing out” large-size aluminum alloy billets has been used to manufacture large parts such as wings and fuselage to replace multiple parts and assembled by numerous rivets, screws, and other coupling methods to obtain strength
19、, stiffness, and reliability of components. improve. All of these require high-speed, high-precision and high-flexibility for processing equipment.From the standpoint of EMO2001, the feed rate of high-speed machining centers can reach 80m/min, or even higher, and the airspeed can reach around 100m/m
20、in. At present, many automobile plants in the world, including Chinas Shanghai General Motors Corporation, have adopted a part of the production line consisting of a high-speed machining center to replace the combined machine tools. The HyperMach machine tool feed rate of CINCINNATI, USA is up to 60
21、m/min, the speed is 100m/min, the acceleration is 2g, and the spindle speed has reached 60,000r/min. It takes only 30 minutes to machine a thin-walled aircraft part, and the same part takes 3h for general high-speed milling and 8h for normal milling; the spindle speed and acceleration of the twin-sp
22、indle lathe of DMG, Germany, reach 12*!000r/mm respectively. And 1g.In terms of machining accuracy, in the past 10 years, the machining accuracy of ordinary CNC machine tools has increased from 10m to 5m, precision machining centers have increased from 35m to 11.5m, and ultra-precision machining pre
23、cision has begun to enter the nanometer level. (0.01m).In terms of reliability, the MTBF value of foreign numerical control devices has reached more than 6000 hours, and the MTBF value of the servo system has reached more than 30,000 hours, showing very high reliability.In order to achieve high-spee
24、d, high-precision machining, the supporting functional components such as electric spindles and linear motors have been rapidly developed and the application fields have been further expanded.1.2 Rapid development of 5-axis simultaneous machining and compound machiningThe use of 5-axis simultaneous
25、machining of 3D surface parts allows cutting with the best geometry of the tool, resulting in not only a high degree of finish, but also a significant increase in efficiency. It is generally considered that the efficiency of a 5-axis machine tool can be equal to 2 3-axis linkage machines. Especially
26、 when using ultra-hard material milling tools such as cubic boron nitride for high-speed milling of hardened steel parts, 5-axis simultaneous machining can be compared with 3-axis linkage. Processing to play a higher efficiency. In the past, due to the complexity of the 5-axis linkage CNC system and
27、 the host machine structure, the price was several times higher than that of the 3-axis linkage CNC machine tool, and the programming technology was more difficult, which restricted the development of 5-axis linkage machine tools.At present, due to the emergence of electric spindles, the structure o
28、f the composite spindle head that realizes 5-axis simultaneous machining is greatly simplified, its manufacturing difficulty and cost are greatly reduced, and the price gap of the numerical control system is reduced. As a result, the development of composite spindle head type 5-axis linkage machine
29、tools and compound machine tools (including 5-sided machine tools) has been promoted.At the EMO2001 exhibition, the new 5-axis machine tool of Nippon Machine Tool Co., Ltd. adopts a compound spindle head, which can realize the processing of four vertical planes and processing at any angle, so that 5
30、-sided machining and 5-axis machining can be realized on the same machine tool. It can realize the processing of inclined surface and inverted cone. Germany DMG company exhibited DMUVoution series machining center, which can be processed in five-face machining and five-axis linkage in a single clamp
31、ing. It can be directly or indirectly controlled by CNC system control or CAD/CAM.1.3 Intelligentization, openness, and networking have become major trends in the development of modern digital control systemsThe 21st century CNC equipment will be a certain intelligent system. The intelligent content
32、 is included in all aspects of the CNC system: in order to pursue the processing efficiency and processing quality in the intelligent, such as the process of adaptive control, process parameters automatically Generated; To improve the driving performance and the use of convenient connection intelligent, such as feed-forward control, adaptive calculation of motor parameters, automatic identification load automatic selection model, self-tuning, etc.; simplify the programming, simplify the operation of intelligent, such as smart The automatic programming, intelligent man-machine interface, et
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