EDUCATEEWRFSV5R9.docx

EDUCATEEWRFSV5R9.docx

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EDUCATEEWRFSV5R9

ElectricalWireRouting

DetailedSteps

TableofContents

WiresRouting3

Step1:

Importingtheharnessandthefunctionaldefinition3

Step2:

Mappingtheconnectors3

Step3:

Routingthesignals4

Step4:

Modifythecompatibilitytable4

Step5:

ConnectionsManagement5

Step6:

ExtremitiesManagement5

ReservationsMapping6

Step1:

Importthepathwaysandthefunctionaldefinition6

Step2:

Connectorsmapping6

Step3:

WiresRouting6

ExternalDataExchange7

Step1:

Settinguptheenvironment7

Step2:

ImportingtheExternalfile9

Step3:

CreatingtheHarness12

Step4:

AutomaticRouting14

Step5:

ConnectingElectricalDevices16

WiresRouting

YouaregoingtoimportaharnessandafunctionalsystemdefinitionandthenyouwillroutethesignalsusingtheknowledgewarecapabilitiesofEWR.

Step1:

Importingtheharnessandthefunctionaldefinition

1.Openthefile“CATEWR_GBN_ASSEMBLY.CATProduct”.Ifnotdoneyet,selecttheworkbenchElectricalAssemblyDesign.

2.Selectthefunction“ConnectElectricalDevices”.

3.Selecttheconnectionfaceonthemaleconnector.Selecttheconnectionfaceonthefemaleconnector.Bothharnessesmustbeconnectednow.

4.SelectthefunctionInsert/ExistingComponent

5.Selectthefile“CATEWR_FUNCTIONAL_DEFINITION.CATProduct”

6.Selecttherootproduct.Thefunctionalsystemisbelowtherootproductintheproductstructure.

Step2:

Mappingtheconnectors

7.Foreachconnector:

a.Selectthefunction“AddFunctionalLink”

b.Selectthefunctionalconnectorbelowthefunctionalsystemproductintheproductstructure.

c.Selectthecorrespondingphysicalconnector（thegraphicalvieworontheproductstructure）

8.Selectafunctionalconnector.

9.Selectthefunction“RelatedObject”.Youcannowvisualizethelinksbetweentheobjects.

Step3:

Routingthesignals

10.SelecttheElectricalWireRoutingworkbench.

11.Selectthefunction“NewBundle”.

12.Clickonthefield“ConnectedTo”.

13.Selectthe“CATEWR_GBN1”geometricalbundle.

14.Selectthefunction“NewBundle”onemoretime.

15.Clickonthefield“ConnectedTo”

16.Selectthe“CATEWR_GBN2”geometricalbundle.

17.Selectthefunction“SelectSignal”.

18.Clickonthebutton“All”.Everysignalsinthelistisselected.

19.ClickonOk.

20.Selectthefunction“AutomaticRouting”.Thewiresandthewiresconnectionsarecreatedbelowtheelectricalbundlesintheproductstructure.Youwillnoticethateverywiresarerouted.

21.Selectthefunction“Tools/ExportWires”

22.Selecttheelectricalbundle“ElectricalBundle1”

23.Selectaplacewhereyoucouldstorethenewcsvfile.

24.ClickonOk.Youmayvisualizeand/oreditthecsvfileusingMicrosoftExcel,oratexteditor.

Step4:

Modifythecompatibilitytable

25.Openthefile“COMPATIBILITY_TABLE.TXT”withatexteditor.

26.ModifythecompatibilityrulesbyremovingafewBNScompatiblewiththesignals.

27.Deletethewiresandtrytoroutethesignalsagain.

Step5:

ConnectionsManagement

28.Selectthesignal“CommandSignal2”.Aspliceshouldappear.

29.Selectthefunction“MoveConnection”.

30.Selectthesplicegraphicalview.

31.SelectabundlesegmentandclickonOk.

Step6:

ExtremitiesManagement

32.Selectthefunction“ExtremityManagement”

33.Selectaconnectorwhetherthegeometricalvieworontheproductstructure.

34.Connectthewirestotheterminationsortothecontacts.Noticethatifyouareworkingwiththeinlineconnector,youmightseetheconnectorbothsides.

ReservationsMapping

YouaregoingtoimportaharnessandafunctionalsystemdefinitionandthenyouwillroutethesignalsusingtheknowledgewarecapabilitiesofEWR.

Step1:

Importthepathwaysandthefunctionaldefinition

35.Openthefile“CATEWR_SSR_EXO.CATProduct”

36.Importthefile“CATEWR_FUNCTIONAL_DEFINITION.CATProduct”byusingthecommand“Insert/ExistingComponent”

37.Selecttheworkbench“ElectricalWireRouting”

Step2:

Connectorsmapping

Foreachconnector:

38.Selectthefunction“Mapwithreservation”

39.Selectaphysicalconnector（thegeometricalrepresentationorontheproductstructure）

40.Selectthecorrespondingfunctionalconnectorontheproductstructure.

Step3:

WiresRouting

41.Selectthefunction“NewBundle”.

42.ClickonOk.

43.Doubleclickonthenewelectricalbundleinordertomakeitactive.

44.Selectthefunction“Selectsignals”

45.Clickon“All”.

46.ClickonOk.

47.Selectthefunction“AutomaticRouting”

ExternalDataExchange

Youaregoingtouseanexternalfilefordoanautomaticrouting.InthisexerciseyouaregoingtousetheElectricalLibraryandtheElectricalWireRoutingfunctions.

Step1:

Settinguptheenvironment

48.Makesuretheoptionsaresetupasfollows:

▪SelecttheTools->Options...commandthenintheEquipment&Systemscategory,clicktheElectricalHarnessInstallationworkbench.

▪IntheGeneraltab,whichappearsbydefault:

Keeplinkwithselectedobjectoptionmustbechecked

49.ThenclicktheHarnessManagementtab:

ThebundlesegmentnamingruleissettoParent-BundleSegment（#PN#）

tohelpyourecognizetowhichgeometricalbundleabundlesegmentbelongs.

50.ClickOKtovalidatetheentriesmade.

51.

HowtosetuptheoptionstotakeadvantageofexternaldatafrompartnersthroughXMLfiles.

▪SelecttheTools->Options...commandthenintheEquipment&Systemscategory,clicktheElectricalProcessInterfacingtab

▪Thistabletsyoudefine:

theaccesstoexternaldata,theelectricaliXFrepositorypathandtheelectricalworkingcatalogpath.

▪CheckEnableexternalsystemsinterfacing,however,youarerequiredtoidentifythepath:

ofthefolderinwhichtheXMLfilesavailablearestoredandoftheworkingcatalogcontainingtheV5partswhichPartNumberarereferredtointheXMLfiles.

Step2:

ImportingtheExternalfile

52.Openthefile“Electrical-External-data-start.CATProduct”.

53.SelecttheElectricalLibraryortheElectricalWireRoutingworkbenches.IfyouhavesetuptheoptiontoenabletheexternalsystemsinterfacingtheExternalsystemsselectioncommandisavailable

54.Selecttheavailablesystemthatyouwant.Hereonlycircuitexists.DoitcurrentandclickOK.Thepathtothefileis…\EWR_F\Data_student\added-exercice2\circuit.xml.

55.InElectricalAssemblyDesignworkbenchclickonPlacephysicaldevicecommand

56.Thesewindowsappear.NoconnectorsarelinkedbecausethexmlfiledoesnotcontainthesamePartNumbernamethanthecomponentsoftheassembly.

57.Forlinkeachconnectorclickontheaddlinkcommand

▪Selectalineinthecomponentlistwindow

▪Clickonthelinkbutton

▪Selectthecorrespondingphysicalconnector（thegraphicalvieworontheproductstructure）conn1thenconn2oftheBundlestartHarness.

58.Conn1andconn2connectorsarelinked

59.

Conn3connectordoesnotexistintheassembly.Youaregoingtoimportfromanelectricalcatalogthe2partsofconn3,theconnectorandthebackshell.

▪Activatedthe”bundlestart”productintheproductstructureof”Electrical-External-data”.Connectorsandbundlesmustbeinthesameharness.

▪ClickonPlacephysicaldevicecommand

▪Selectthelinewithconn3（theunlinkconnectorline）

▪Clickonplacebutton

▪Ifyouhavedefinedinsetuptheelectricalworkingcatalogpath,theelectricalcatalogwindowopen.Elseselecttheelectricalcatalogin…\EWR_F\Data_student\added-exercice2file.

▪Selectinthecatalog…\travelling-crane\connector\connector-out-command-el.CATPart.Thelinkiscreatingautomatically.

▪Clickoncatalogbrowserandimportthebackshell…\travelling-crane\backshell\command-backshell-el.CATPart

▪Renametheinstancenameofthisconnectorconn3.

Step3:

CreatingtheHarness

60.Youaregoingtoputinpositiontheconnector”conn3”andhisbackshell.

61.ClicktheConnectElectricalDevices

buttonandselectsuccessivelytheconnectorconnectionpointofbothconnectorstolinkthem.Theparentproduct,commontobothdevicestobeconnected,mustbeactive.

62.Theharnessconnectorsarenearoftheirequipmentconnectors.Youarereadytodothebundles.

63.SwitchtoElectricalHarnessAssemblyworkbench

64.Double-clicktoactivatethegeometricalbundleifhisnotactive.

65.Createthebundlesegmentharness.

66.ClicktheBundleSegment

button.

67.Definethebundlesegmentparameters.

68.Definethebundlesegmentroutescorrespondingtosig1-3andsig1-2.

Step4:

AutomaticRouting

69.SwitchtoElectricalHarnessAssemblyworkbench

.

70.Double-clicktoactivatetherootproduct（Electrical-External-data）.

71.Createtheelectricalbundleconnectedtothegeometricalbundle.

▪ClicktheNewBundle

button.

▪Selectthegeometricalbundletobeconnectedto（bundlestart）.

72.ClicktheAutomaticRouting

button

73.Selectoneormorewiresandclicktherightarrow.Theselectedwiresshifttotherightcolumn:

theywillberouted.

74.ClickRoute.

75.Thereportwindowappear.

76.Thewiresareaddedtothespecificationtreeandthebundlesegmentsdiameterareupdatedaccordingtothewiringinformation

Step5:

ConnectingElectricalDevices

77.SelecttheElectricalLibraryortheElectricalWireRoutingworkbenches

78.ClicktheConnectElectricalDevices

buttonandselectsuccessivelythe2connectorsofthe3groups.