上海赛科万吨乙烯装置压缩机组施工技术方案.docx

上海赛科万吨乙烯装置压缩机组施工技术方案.docx

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上海赛科万吨乙烯装置压缩机组施工技术方案

目录Content

1工程简况Generalofproject

上海赛科90万吨/年乙烯工程是中国石化股份公司、上海石化股份公司和英国BP公司合资地大型石化工程,位于上海市金山区漕泾上海化学工业园区内.乙烯裂解装置为该工程地龙头工程,计划于2002年年底开始土建施工、2003年4月15日开始安装施工、2004年12月28日机械完工、2005年3月投料开车、同年五月开始商业运行.

ShanghaiSECCO900kt/yEthyleneProject,locatedinShanghaiChemicalIndustrialPark,isfinancedandexecutedbythejointventureofSINOPECCo.Ltd,ShanghaiPetroleum&ChemicalCo,LtdandBPCompany.Ethyleneheatersinstallationisthemostimportantpartofthisproject.Itisproposedtocommencecivilconstructionattheendof2002。

commenceinstallationconstructiononApril15th,2003,completemachineryconstructiononDecember28th,2004。

commissioninginMarch,2005andstartthecommercialoperationinthesameyear.

90万吨/年乙烯裂解装置由ABBLUMMUS/SEI联合进行EP总承包,其工程管理由赛科石油化工有限责任公司地一体化工程部（IPMT）负责,齐鲁石化工程建设公司作为CM公司代业主进行施工管理.

ThejointventureofABB&LUMMUS/SEIcontractedtheengineeringandprocurementworkof900kt/yethylenecomplexproject.TheIPMTofSECCOPetroleum&ChemicalCo,Ltd.isresponsiblefortheprojectmanagement.TheQILUPetroleum&ChemicalEngineeringConstructionCompanyistheConstructionManagementCompany.

上海赛科90万吨/年乙烯工程中冷区、热区、烯烃转换区及裂解炉区地1#、2#、3#、4#裂解炉由中国石化集团宁波工程有限公司（原第三建设公司）承建.在所承担地施工区域中共有3台压缩机组,分别是乙烯压缩机组、丙烯压缩机组、甲烷制冷压缩机组

TheThirdConstructionCompanyofSINOPECcontractedtheinstallationconstructionoffourheatersinheaterareaandtheinstallationworkinfirstcompressorarea（EthylenecompressorandPropylenecompressor）,hotarea,coldareaandOlefinConversionUnit.Therearethreecompressorunitsincontractedconstructionarea.TheyareEthylenecompressorunit,PropylenecompressorunitandMethanecompressorunit.

2编制依据References

2.1编制说明Instructions

2.1.1本施工方案根据压缩机与底座组装后,整体出厂到货状态、现场不进行解体地原则编制.

Theproposalismadeoutbasedontheprincipalthatthecompressorsshallbeassembledwiththeirfoundations,whichwillbedeliveredtositeintegrallyandwillnotbedisassembled.

2.1.2本方案仅涉及压缩机安装部分地施工内容,压缩机组地试车应另行编制,其它专业（吊装、运输、焊接等）应参见各相关专业地方案执行.

Thisproposalismadeforcompressorunitsinstallationworkonly,thecompressorscommissioningproposalshallbemadeadditionally.Otherrelevantwork（lifting,transportation,welding）shallbeperformedinaccordancewiththecorrespondingprofessionalproposals.

2.1.3若本施工方案与ABBLUMMUS、SEI地设计文件、设备地随机技术文件有关规定不相符时,应按设计文件、随机技术文件执行.

IfthereisanyconflictbetweenthisproposalandthedesigndocumentsprovidedbyABBLUMMUSandSEI,therelevantrequirementsofattachedtechnicaldocumentswithequipment,thelattershallgovern.

2.2执行规范和标准Standardsandspecifications

2.2.1ABB、SEI设计地施工图及其它设计技术文件；

ConstructiondrawingsofABB/SEIandotherrelevantdesignedtechnicaldocuments

2.2.2三菱重工有限公司提供地压缩机现场安装手册及随机图纸；

CompressorfieldinstallationmanualprovidedbySanLingHeavyIndustryCo.,Ltd.andattacheddrawingswithequipment

2.2.3《机械设备安装工程施工及验收通用规范》GB50231-98；

GeneralcodeofconstructionandacceptanceofmachineryequipmentinstallationGB50231-98；

2.2.4《压缩机、空气、泵安装工程施工及验收规范》GB50274-98；

Compressors,airandpumpsinstallationandacceptancespecificationsGB50274-98

2.2.5《压缩机、风机、泵安装工程施工及验收规范》GB50275-98；

Compressors,fansandpumpsinstallationandacceptancespecificationsGB50275-98

2.2.6《乙烯装置离心压缩机机组施工技术规程》SH/T3519-2002

TechnicalregulationsofethylenecomplexcentrifugalcompressorunitsconstructionSH/T3519-2002

2.2.7《石油化工装置设备基础工程施工及验收规范》SH3510-2000

PetrochemicalequipmentfoundationconstructionandacceptancespecificationsSH3510-2000

2.2.8《石油化工设备安装工程质量检验评定标准》SH3514-2001

QualityinspectionandassessmentstandardsforpetrochemicalequipmentinstallationworkSH3514-2001

2.2.9《大型设备吊装工程施工工艺标准》SHJ515-90

HeavyequipmentliftingandconstructionprocessingstandardsSHJ515-90

2.2.10《石油化工施工安全技术规程》SH3505-1999

PetrochemicalconstructionsafetytechnicalspecificationsSH3505-1999

2.2.11工程专题会议纪要、施工现场地条件；

Specialworkmeetingminutesandtheconstructionfieldsituations

2.2.12上海赛科IPTM动设备施工技术与施工质量管理工作细则PR-00-CIJ-MR-0001；

SECCOIPTMPowerequipmentconstructiontechnologyandconstructionqualitymanagementregulationsPR-00-CIJ-MR-0001

2.2.13上海赛科IPTM工程质量管理程序PR-00-CIJ-QU-0001

SECCOIPTMEngineeringqualitymanagementproceduresPR-00-CIJ-QU-0001

2.2.14上海赛科IPTM施工质量规则PR-00-CIJ-QU-0002

SECCOIPTMConstructionqualityregulationsPR-00-CIJ-QU-0002

2.2.15上海赛科90万吨/年乙烯工程施工组织设计；

SECCO900KT/YEthyleneComplexConstructionexecutionplan

2.2.16机组安装和安装设计地推荐操作API686

CompressorunitsinstallationandrecommendedoperationofinstallationdesignAPI686

2.2.17上海赛科IPTM离心式压缩机SD-00-TSC-MR-0002

SECCOIPTMcentrifugalcompressorsSD-00-TSC-MR-0002

2.2.18上海赛科IPTM蒸汽透平SD-00-TSC-MR-0003

SECCOIPTMSteamturbinesSD-00-TSC-MR-0003

2.2.19上海赛科IPTM螺杆式压缩机SD-00-TSC-MR-0013-A01

SECCOIPTMScrewcompressorsSD-00-TSC-MR-0013-A01

2.2.20石油、化学品和燃气工业设施地离心压缩机API617

Centrifugalcompressorsusedforpetroleum,chemicalproductsandcombustiongasindustryfacilitiesAPI617

2.2.21石油、化学品和燃气工业设施地旋转式容积式压缩机API619

Rotaryanddisplacementcompressorsusedforpetroleum,chemicalproductsandcombustiongasindustryfacilitiesAPI619

3施工组织Constructionorganization

乙烯压缩机施工隶属于中石化第三建设公司上海赛科90万吨/年乙烯工程工程部.在本工程,我公司严格按工程法施工,能有效地同赛科一体化工程组地工程管理相接口.选择具有丰富管理经验和在同类型装置工作经验地人员担任工程部及现场主要管理人员,工程管理与现场管理地实施能有效地同赛科IPMT地现场管理接口.材料运输到现场情况将按工程程序—工程材料控制程序,充分利用固有仓储设施,尽量减少临时仓储建筑,合理地储备物资,减少材料交接界面、减少运输量,科学合理地进行施工平面布置.竣工验收将遵照中国政府地关于工程竣工验收地规范、标准及SECCO有关要求.

EthylenecompressorunitsinstallationispartworkofethyleneprojectexecutedbySINOPECSNBC.Ourcompany,namelySNBC,willcarryoutworkstrictlyinaccordancewithprojectlawandmeetSECCOIPMTmanagementrequirements.Wehaveselectedexperiencedmanagementwhoonceworkedonthesimilarprojectstoserveinprojectdepartmentandonconstructionsite.TheexecutionofprojectmanagementandsitemanagementcaneffectivelyinterfaceSECCOIPMTmanagement.Thematerialsthathavebeendeliveredtositewillbemanagedstrictlyfollowingtheprojectcontrolprocedure---ProjectMaterialsControlProcedureandthefieldwarehouseswillbeefficientlyputinusesoastoreducetransportationcostandtemporaryfacilitiesbuildingcostandreservematerialsandarrangeconstructioninamorereasonableway.TheprojectcompletionacceptanceshallfollownationalgovernmentalcodesandstandardsofprojectcompletionacceptanceandtherelevantrequirementsofSECCO.

3.1主要工程实物量Mainconstructionitems

上海赛科90万吨乙烯二标段主要有离心式压缩机组2台（乙烯压缩机组、丙烯压缩机组）由蒸汽轮机驱动,螺杆压缩机组1台（甲烷制冷压缩机组）由电动机—变速齿轮箱驱动.上海赛科90万吨乙烯压缩机安装工程中主要工作量（包括压缩机组地附属设备）见附录

ShanghaiSECCO900KT/YEthyleneComplexhastwomaincentrifugalcompressorunits（Ethylenecompressorunit,propylenecompressorunit）thataredrivenbysteamturbines,onescrewcompressorunit（Methanerefrigerationcompressorunit）thatisdrivenbyoneshiftgearbox.ThebreakdownlistofShanghaiSECCO900KT/YEthylenecompressorunitsinstallationwork（includingtheauxiliaryequipmentofcompressorunits）canbeseeninappendix.

3.2施工安排Constructionarrangement

3.2.1根据压缩机、设备地到货计划,总体施工安排是压缩机先吊装就位再进行压缩机厂房、平台及其劳动保护地安装.

Accordingtothearrivalscheduleofcompressorsandequipment,thegeneralarrangementshallbetoliftcompressorsinpositionandthentoinstallcompressorplants,platformsandpersonnelprotection.

3.2.2根据施工场地大小,压缩机结构形式、供货状态,和我公司现有吊装机具地能力,拟采用一台500T和250T吊车实现地吊装工作

Accordingtothesizeofconstructionsite,compressorstructures,supplystatusandtheliftingequipmentownedbyourcompany,ithasbeenproposedtocarryoutliftingworkbyone500Tcraneandone250Tcrane.

3.3施工机具准备Constructionmachineryandapparatuspreparation

3.3.1根据总地进度计划和设备到货计划,编制施工机具使用计划,作为机具调谴地依据.

Basedonthegeneralprogressplanandequipmentarrivalplan,constructionmachineryandapparatusemploymentplanshallbeworkedoutasthedispatchingreference.

3.3.2中小型施工机具应在施工前7天内进场,并严格按照施工平面规划布置.大型施工机具应在施工前3日内进场,防止过多地占用施工场地.

Middleandsmallsizemachineryandapparatusshallbedeliveredtositesevendaysaheadofconstruction,andtheyshallbearrangedstrictlyinaccordancewiththeconstructionlayoutplan.Largesizemachineryandapparatusshallbedeliveredtositethreedaysaheadofconstructionsothattheyshallnotoccupytomuchconstructionspace.

3.3.3施工用水、用电工作应在正式施工前完成.

Constructionwaterandpowersupplyingworkshallbecompletedinadvancebeforeformalconstructionisstarted.

3.4施工人员安排Personnelarrangement

3.4.1参加压缩机组安装工程地施工人员应有压缩机地施工经验,并按专业配备工艺管线安装、电气安装、配管焊接、仪表及机械专业等施工力量和相应地管理人员.并根据工程进度合理地调配.

Thepersonnelwhotakepartincompressorunitinstallationworkshallhavecompressorinstallationexperiences.Theprofessionalprocesspipesinstallation,electricinstallation,pipeswelding,instrumentsandmachineryconstructorsandthecorrespondingmanagingpersonnelshallbeemployed.Theyshallbereasonablyarrangedaccordingtoconstructionprogress.

3.4.2施工人员施工前,针对本压缩机组地施工特点进行专业技能培训和技术、安全交底,使作业人员熟知施工技术要求,和HSE注意事项.

Beforeconstructionisstarted,professionaltechnicalandskilltrainingandHSEorientationshallbeperformedaimingatcompressorconstructionrequirementssothateachpersonnelshallknowconstructiontechnicalrequirementsandHSEprecautionsverywell.

3.5施工进度计划Constructionprogressschedule

施工进度计划根据公司劳动力和资源及SECCO对施工进度要求地计划进行编制,见附录.

ConstructionprogressscheduleshallbeworkedoutbasedonlaborforceandresourcesownedbycompanyandtheconstructionprogressrequirementsofSECCO,seetheappendix.

4质量控制计划Qualitycontrolplan

4.1质量方针与质量目标

QualitypolicyQualitytargets:

质量方针：

诚信为本,顾客满意,创精品工程与国际接轨.

Qualitypolicy:

Sincerelysatisfyclient,createelaborateworksandmeetinternationalstandardrequirements.

4.2质量目标：

1.1单位工程质量合格率100,优良率98%以上.

Unitworkqualificationrateshallbe100%,excellencerateshallbeoverthan92%.

1.2现场返工率≤5%.

Re-workrateshallbe≤5

1.3确保工程优良,争创国家级优质工程

Toassurethatworksshallbe