CQI-19-Training-Webinar.pdf
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DRIVINGWORLDWIDEBUSINESSEXCELLENCEUnderstandingAIAGSub-tierSupplierManagement(CQI-19)2014Omnex,Inc.325EastEisenhowerParkway,Suite4AnnArbor,MI48108734-761-4940ThispublicationisprotectedbyFederalCopyrightLaw,withallrightsreserved.Nopartofthispublicationmaybereproduced,storedinaretrievalsystem,translated,transcribed,ortransmitted,inanyform,orbyanymeansmanual,electronic,electro-magnetic,mechanical,chemical,optical,orotherwise,withoutpriorexplicitwrittenpermissionfromOmnex,Inc.Copyright2014Omnex,Inc.AllRightsReserved.2Omnexprovidestraining,consultingandsoftwaresolutionstotheinternationalmarketwithofficesintheUSA,Canada,Mexico,China(PRC),Germany,India,theMiddleEast,andSEAsia.Omnexoffersover400standardandcustomizedtrainingcoursesinbusiness,quality,environmental,foodsafety,laboratoryandhealth&safetymanagementsystemsworldwide.Email:
Web:
Copyright2014Omnex,Inc.AllRightsReserved.3OmnexIntroductionInternationalconsulting,trainingandsoftwaredevelopmentorganizationfoundedin1985.Specialties:
Integratedmanagementsystemsolutions.Elevatingtheperformanceofclientorganizations.Consultingandtrainingservicesin:
QualityManagementSystems,e.g.ISO9001,ISO/TS16949,AS9100,QOSEnvironmentalManagementSystems,e.g.ISO14001HealthandSafetyManagementSystems,e.g.OHSAS18001LeaderinLean,SixSigmaandotherbreakthroughsystemsandperformanceenhancement.ProviderofLeanSixSigmaservicestoAutomotiveIndustryviaAIAGalliance.Copyright2014Omnex,Inc.AllRightsReserved.4AboutOmnexHeadquarteredinAnnArbor,Michiganwithofficesinmajorglobalmarkets.In1995-97providedglobalrolloutsuppliertraininganddevelopmentforFordMotorCompany.Trainedmorethan100,000individualsinover30countries.Workforceofover400professionals,speakingoveradozenlanguages.FormerDelegationLeaderoftheInternationalAutomotiveTaskForce(IATF)responsibleforISO/TS16949.ServedoncommitteesthatwroteQOS,ISO9001:
2000,QS-9000anditsSemiconductorSupplement,ISOIWA1(ISO9000forhealthcare).MemberofAIAGmanualwritingcommitteesforFMEA,SPC,MSA,Sub-tierSupplierDevelopment,ErrorProofing,andEffectiveProblemSolving(EPS).Copyright2014Omnex,Inc.AllRightsReserved.5OmnexWorldwideOfficesOmnexisheadquarteredandoperatesfromtheUnitedStatesthroughofficesinMichigan.ThecompanymaintainsinternationaloperationsinmanycountriestoprovidecomprehensiveservicestoclientsthroughoutWesternEurope,LatinAmericaandthePacificROmnexGlobalHeadQuarters(Michigan,USA)WestCoastOperations(SanJose,CA)AsiaPacificHQ(Chennai,Pune,Delhi,Bangalore)China(Shanghai,Guangzhou,Wuhan)Canada(Mississauga)Europe(Berlin,Germany)MiddleEast(Dubai,SaudiArabia,Bahrain)Thailand(Bangkok)Mexico(Monterrey)SingaporeMalaysia(KualaLumpur)Copyright2014Omnex,Inc.AllRightsReserved.6Copyright2014Omnex,Inc.AllRightsReserved.7R.DanReidCompanyExperienceOmnex,DirectorofConsultingAIAG,ProgramDevelopmentManager,QualityBaxterHealthcare,BioScienceDivision,DirectorofSupplierQualityGeneralMotors,VariousMaterialsManagement,PurchasingandSupplierQualitypositionsAccomplishmentsASQFellowandASQCertifiedQualityEngineer(CQE)MemberofU.S.TechnicalAdvisoryGroupsforQuality,EnvironmentalandOH&SManagementSystemsThefirstDelegationLeaderoftheInternationalAutomotiveTaskForce(IATF)AuthorofQS-9000,ISOTechnicalSpecification(TS)16949,ISO9001:
2000,ISOInternationalWorkshopAgreement(IWA1),AIAGBusinessOperatingSystemsforHealthcareOrganizations(HF-2);authorwithMcGrawHill,ASQPressandothers;ASQQualityProgressAdministrativeCommittee/ReviewerWorkedontheChrysler,FordandGMPotentialFailureModeandEffectsAnalysis,ProductionPartApprovalProcessandAdvancedProductQualityPlanningprojectsandIAQGAPQP/PPAPProjectLedAIAGProjectsforEffectiveProblemSolving,CostofPoorQuality,SupplierManagementandothersRegisteredVDA6.3AuditorTrainer;ISO9000,ISO14000,AS9100TrainerA2LABoardofDirectorsAwardsinclude2010QualityCoachingExcellenceforPrimaryCarePractices,MichiganPrimaryCareConsortium2006AutomotiveIndustryActionGroup(AIAG)HealthcareFocusGroupChairsAward2007,2005,2004,1993CecilC.CraigAwards,ASQAutomotiveDivision2004ASQAutomotiveDivisionQualityLeaderoftheYear2003LeadershipAwardfromtheISO9000InternationalConference2002AIAGOutstandingAchievementAward8Atanytime,youmayenterquestionsintheEnteraquestionforstafffieldoftheGoToWebinarcontrolpanelanditwillbeansweredattheendofthewebinarNote:
Todayspresentationisbeingrecordedandlinkinordertoviewitwillbeavailablewithin1week.AnOmnexrepresentativewillcontactyouwithin3businessdaysforyourfeedbackandaPDFcopyoftheseslidescanbeprovidedatthattime.YourParticipationAttendeeParticipationAskingQuestionsCopyright2014Omnex,Inc.AllRightsReserved.9WebinarAgendaBackgroundSub-tierSupplierRequirementsPre-selectionPhaseSelectionPhaseAPQP-PPAPPhasePerformanceMonitoring,Developmentand/orEscalationPhaseQuestions10Copyright2013Omnex.AllRightsReserved.GreatRecessionof2008Affectedtheentireworldeconomy,stillbeingfelttoday!
TheworstglobalrecessionsinceWorldWarIIcharacterizedbyvarioussystemicimbalances,andwassparkedbytheoutbreakoftheU.S.subprimemortgagecrisisandfinancialcrisisof20070811Copyright2014Omnex.AllRightsReserved.http:
/en.wikipedia.org/wiki/Gross_world_product,June5,2014GreatRecessionof2008TheU.S.housingmarketwasthedominotoppledmanyoftheworldsmajoreconomiesandledtheworldintorecessionLargenumbersofhomeownersfacedrisingadjustable-ratemortgagepaymentsand/orcouldnolongerborrowagainstarisinghomevaluetofinanceotherexpensesBythemiddleof2009,themedianhomepricehadfallenclosetoits2000levelThegovernmentsteppedinwithamassivelyexpensivebailoutprograminlate2008andcontinuinginto2009Bankingwasespeciallyhardhit(176USbanksfailedin2009)BusinessescouldnotfindthecreditthattheyneededAutomakersGeneralMotors(GM)andChrysler,bothofwhichreorganizedafterbrieftripsthroughbankruptcyin2009,qualifiedforbailoutmoney12Copyright2014Omnex.AllRightsReserved.http:
/IndustryImpactTheU.S.BigThreewereaffectedbecauseofMoreexpensiveautomobilefuelslinkedtothe20032008oilcrisisConsiderablyhigherlaborcoststhantheirnon-unionizedcounterpartsThevolumeofcarssoldintheU.S.wassignificantlytiedtohomeequitylinesofcredit,with24%ofsalesfinancedthiswayin2006Whentheavailabilityoftheseloanssuddenlydriedupin2008duetothesubprimemortgagecrisis,vehiclesalesdeclineddramatically,from17millionin2006to10.6millionin2009Michiganlost83,000BigThreeautomanufacturingjobsbetween1993and200813Copyright2014Omnex.AllRightsReserved.http:
/en.wikipedia.org/wiki/Effects_of_the_2008%E2%80%9310_automotive_industry_crisis_on_the_United_StatesAutoIndustryImpact14Copyright2014Omnex.AllRightsReserved.http:
/www.autoalliance.org/jobsreportAutoIndustryImpactSupplierQualityResourceswereimpactedRetirementHiredbyotherindustrysectors,e.g.aerospaceRelocatedManufacturingcompaniestodaystruggletofindenoughcompetentsupplierqualityresourcesAcademiadoesnotadequatelypreparestudentsforsupplierqualityjobsHowmanystudentsgointoQualityasaprofession?
Howmuchdoesyourcompanyspendonpurchasedproducts?
15Copyright2014Omnex.AllRightsReserved.SupplierManagement16Copyright2014Omnex.AllRightsReserved.WhydoweneedtodoSupplierManagement?
WhySupplierManagement?
ISO/TS16949requiressupplierqualitymanagementsystemdevelopment(clause7.4.1.2)Customerqualityconcerns,e.g.“passthrough”issuesShortcomingsofthirdpartycertificationDevelopmorecompetitioninsupplychainEnsuredelivery,e.g.sufficientcapacityisavailableReduceCostofQuality(COQ)Manageafinancially-troubledsupplychainDriveeffectiveuseoflimitedsupplierqualityresourcesCopyright2014Omnex.AllRightsReserved.ISO/TS16949SupplierQualityManagementSystemDevelopment(clause7.4.1.2)TheorganizationmustperformsupplierqualitymanagementsystemdevelopmentwiththegoalofsupplierconformitywiththisTechnicalSpecificationconformitywithISO9001:
2008isthefirststepinachievingthisgoalNOTE:
Theprioritizationofsuppliersfordevelopmentdependsupon,forexample,thesuppliersqualityperformanceandtheimportanceoftheproductsuppliedUnlessotherwisespecifiedbythecustomer,supplierstotheorganizationmustbethirdpartyregisteredtoISO9001:
2008byanaccreditedthirdpartycertificationbodyCopyright2014Omnex.AllRightsReserved.18WhySupplierManagement?
ISO9001:
2008(clause7.4.1)alsorequiresitTheorganizationhastoensurethatpurchasedproductconformstospecifiedrequirementsSuppliercontrolsmustbeappliedThetypeandextentofcontrolappliedtothesuppliercanbedependentupontheeffectofthepurchasedproductonsubsequentproductrealizationorthefinalproductSuppliershavetobeevaluatedandselectedbasedontheirabilitytosupplyproductinaccordancewiththeorganizationsrequirements19Copyright2014Omnex.AllRightsReserved.WhatisAIAGCQI-19?
TheAIAGSub-tierSupplierManagement(CQI-19)isavoluntaryguidelinedevelopedbyAIAGtoprovideacommonprocessforallTier1suppliersandsub-tiersuppliers(tier2andbelow)touseforsuppliermanagement.Itisnottargetedforusebyautomakerswiththeirsuppliers20Copyright2014Omnex.AllRightsReserved.WhyCQI-19?
AutomakersandTier1suppliersindicatedthatmanagementofTier2+supplybaseisnotsufficientResourceissuesLeadershipsupport:
Deming:
Nounderstandingof“whatmustbedone”forqualityInsufficientheadcountassignedLac