HDI印刷线路板流程介绍.pptx

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HDI印刷线路板流程介绍.pptx

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HDI印刷线路板流程介绍.pptx

WWEICONFIDENTIALWWEICONFIDENTIALWWEICONFIDENTIALHDI印刷電路板流程介紹1HDIManufacturingProcessFlowWWEICONFIDENTIALWWEICONFIDENTIALWWEICONFIDENTIALHDI印刷電路板流程介紹2Pre-engineeringPatternimagingEtchingLaminatingDrillingCuplatingHolepluggingPatternimagingLaminationLaserAblationMechanicaldrillingPatternimagingCuplatingSolderMaskSurfaceFinishedRoutingVisualinspectionElectrictestShippingWWEICONFIDENTIALWWEICONFIDENTIALWWEICONFIDENTIALHDI印刷電路板流程介紹3Pre-engineeringPatternimagingEtchingLaminatingDrillingWWEICONFIDENTIALWWEICONFIDENTIALWWEICONFIDENTIALHDI印刷電路板流程介紹4DesmearCuplatingHolepluggingCuplatingBeltSandingWWEICONFIDENTIALWWEICONFIDENTIALWWEICONFIDENTIALHDI印刷電路板流程介紹5LaminationLaserAblationMechanicaldrillingCuplatingPatternimagingWWEICONFIDENTIALWWEICONFIDENTIALWWEICONFIDENTIALHDI印刷電路板流程介紹6SolderMaskGoldplatingRoutingElectricaltestPatternimagingWWEICONFIDENTIALWWEICONFIDENTIALWWEICONFIDENTIALHDI印刷電路板流程介紹7HolecounterShippingVisualinspectionWWEICONFIDENTIALWWEICONFIDENTIALWWEICONFIDENTIALHDI印刷電路板流程介紹8*Rawmaterial(ThinCore,Copper,Prepreg.)RawMaterial:

FR-4(Difuntional,Tetrafuntional)RawMaterial:

FR-4(Difuntional,Tetrafuntional)Supplier:

EMC,Nan-YaSupplier:

EMC,Nan-YaSheetsize:

36”*48”,40”*48”,42”*48Sheetsize:

36”*48”,40”*48”,42”*48CoreThickness:

0.003”,0.004”,0.005”,0.006”CoreThickness:

0.003”,0.004”,0.005”,0.006”0.008”,0.010”,0.012”,0.015”0.008”,0.010”,0.012”,0.015”0.021”,0.031”,0.039”,0.047”0.021”,0.031”,0.039”,0.047”CopperFoil:

1/3oz,1/2oz,1.0oz,2ozCopperFoil:

1/3oz,1/2oz,1.0oz,2ozPrepregtype:

1080,2113,2116,1506,7628,7630Prepregtype:

1080,2113,2116,1506,7628,7630WWEICONFIDENTIALWWEICONFIDENTIALWWEICONFIDENTIALHDI印刷電路板流程介紹91.內層基板(THINCORE)LaminateCopperFoil裁板(PanelSize)COPPERFOILCOPPERFOILEpoxyGlassEpoxyGlassWWEICONFIDENTIALWWEICONFIDENTIALWWEICONFIDENTIALHDI印刷電路板流程介紹10PhotoResistPhotoResist2.內層線路製作(壓膜)(DryFilmResistCoat)EtchPhotoresist(D/F)WWEICONFIDENTIALWWEICONFIDENTIALWWEICONFIDENTIALHDI印刷電路板流程介紹11PhotoResistPhotoResist3.內層線路製作(曝光)(Expose)A/WArtworkArtwork(底片底片)ArtworkArtwork(底片底片)AfterExposeBeforeExposeWWEICONFIDENTIALWWEICONFIDENTIALWWEICONFIDENTIALHDI印刷電路板流程介紹124.內層線路製作(顯影)(Develop)PhotoResistPhotoResistWWEICONFIDENTIALWWEICONFIDENTIALWWEICONFIDENTIALHDI印刷電路板流程介紹135.內層線路製作(蝕刻)(Etch)PhotoResistPhotoResistWWEICONFIDENTIALWWEICONFIDENTIALWWEICONFIDENTIALHDI印刷電路板流程介紹146.內層線路製作(去膜)(StripResist)WWEICONFIDENTIALWWEICONFIDENTIALWWEICONFIDENTIALHDI印刷電路板流程介紹157.黑氧化(OxideCoating)WWEICONFIDENTIALWWEICONFIDENTIALWWEICONFIDENTIALHDI印刷電路板流程介紹168.疊板(Lay-up)LAYER2LAYER3LAYER4LAYER5LAYER1LAYER6Layer1Layer2Layer3Layer4CopperFoilCopperFoilInnerLayerPrepreg(膠片)Prepreg(膠片)WWEICONFIDENTIALWWEICONFIDENTIALWWEICONFIDENTIALHDI印刷電路板流程介紹179.壓合(Lamination)WWEICONFIDENTIALWWEICONFIDENTIALWWEICONFIDENTIALHDI印刷電路板流程介紹18典型之多層板疊板及壓合結構典型之多層板疊板及壓合結構.COPPERFOIL0.5OZThinCore,FR-4prepregCOMPS0LD.prepregThinCore,FR-4prepregCOPPERFOIL0.5OZ疊合用之鋼板疊合用之鋼板10-1210-12層疊合層疊合壓合機之熱板壓合機之熱板COPPERFOIL0.5OZThinCore,FR-4prepregCOMPS0LD.prepregThinCore,FR-4prepregCOPPERFOIL0.5OZ疊合用之鋼板疊合用之鋼板WWEICONFIDENTIALWWEICONFIDENTIALWWEICONFIDENTIALHDI印刷電路板流程介紹19墊木板板鋁10.鑽孔(Drilling)WWEICONFIDENTIALWWEICONFIDENTIALWWEICONFIDENTIALHDI印刷電路板流程介紹2011.電鍍Desmear&CopperDepositionWWEICONFIDENTIALWWEICONFIDENTIALWWEICONFIDENTIALHDI印刷電路板流程介紹2112.塞孔(HolePlugging)13.去溢膠(BeltSanding)WWEICONFIDENTIALWWEICONFIDENTIALWWEICONFIDENTIALHDI印刷電路板流程介紹2214.減銅(CopperReduction)Option15.去溢膠(BeltSanding)OptionWWEICONFIDENTIALWWEICONFIDENTIALWWEICONFIDENTIALHDI印刷電路板流程介紹2316.外層壓膜DryFilmLamination(Outerlayer)PhotoResistWWEICONFIDENTIALWWEICONFIDENTIALWWEICONFIDENTIALHDI印刷電路板流程介紹2417.外層曝光ExposeUV光源WWEICONFIDENTIALWWEICONFIDENTIALWWEICONFIDENTIALHDI印刷電路板流程介紹2518.AfterExposedWWEICONFIDENTIALWWEICONFIDENTIALWWEICONFIDENTIALHDI印刷電路板流程介紹2619.外層顯影DevelopWWEICONFIDENTIALWWEICONFIDENTIALWWEICONFIDENTIALHDI印刷電路板流程介紹2720.蝕刻EtchWWEICONFIDENTIALWWEICONFIDENTIALWWEICONFIDENTIALHDI印刷電路板流程介紹2820.去乾膜StripResistWWEICONFIDENTIALWWEICONFIDENTIALWWEICONFIDENTIALHDI印刷電路板流程介紹2921.壓合(Build-upLayerLamination)RCCRCC(ResinCoatedCopperfoil)(ResinCoatedCopperfoil)WWEICONFIDENTIALWWEICONFIDENTIALWWEICONFIDENTIALHDI印刷電路板流程介紹3021.護形層製作(壓膜)(ConformalMask)DryFilmDryFilm(乾膜乾膜)DryFilmDryFilm(乾膜乾膜)WWEICONFIDENTIALWWEICONFIDENTIALWWEICONFIDENTIALHDI印刷電路板流程介紹31ArtworkArtwork(底片底片)ArtworkArtwork(底片底片)22.護形層製作(曝光)(ConformalMask)BeforeExposureAfterExposureWWEICONFIDENTIALWWEICONFIDENTIALWWEICONFIDENTIALHDI印刷電路板流程介紹3223.護形層製作(顯像)(ConformalMask)WWEICONFIDENTIALWWEICONFIDENTIALWWEICONFIDENTIALHDI印刷電路板流程介紹3324.護形層製作(蝕銅)(ConformalMask)WWEICONFIDENTIALWWEICONFIDENTIALWWEICONFIDENTIALHDI印刷電路板流程介紹3425.護形層製作(去膜)(ConformalMask)WWEICONFIDENTIALWWEICONFIDENTIALWWEICONFIDENTIALHDI印刷電路板流程介紹3526.雷射鑽孔(LaserAblation)及機械鑽孔WWEICONFIDENTIALWWEICONFIDENTIALWWEICONFIDENTIALHDI印刷電路板流程介紹36MechanicalDrill(P.T.H.)LaserMicrovia(BlindVia)27.機械鑽孔(MechanicalDrill)WWEICONFIDENTIALWWEICONFIDENTIALWWEICONFIDENTIALHDI印刷電路板流程介紹3728.電鍍(Desmear&CopperDeposition)WWEICONFIDENTIALWWEICONFIDENTIALWWEICONFIDENTIALHDI印刷電路板流程介紹3829.外層線路製作(Patternimaging)壓膜(D/FLamination)WWEICONFIDENTIALWWEICONFIDENTIALWWEICONFIDENTIALHDI印刷電路板流程介紹39曝光(Exposure)顯像(D/FDeveloping)WWEICONFIDENTIALWWEICONFIDENTIALWWEICONFIDENTIALHDI印刷電路板流程介紹40蝕銅(Etching)去膜(D/FStripping)WWEICONFIDENTIALWWEICONFIDENTIALWWEICONFIDENTIALHDI印刷電路板流程介紹4130.防焊(綠漆)製作(SolderMask)WWEICONFIDENTIALWWEICONFIDENTIALWWEICONFIDENTIALHDI印刷電路板流程介紹42WWEI94V-0R10531.S/M顯像(S/MDeveloping)32.印文字(LegendPrinting)WWEICONFIDENTIALWWEICONFIDENTIALWWEICONFIDENTIALHDI印刷電路板流程介紹4333.浸金(噴錫)製作(ElectrolessNi/Au,HAL)WWEI94V-0R105WWEICONFIDENTIALWWEICONFIDENTIALWWEICONFIDENTIALHDI印刷電路板流程介紹44WWEI94V-0R105DedicateoruniversalTesterDedicateoruniversalTesterFlyingProbeTesterFlyingProbeTester34.成型(Profile)35.測試(ElectricalTesting)WWEICONFIDENTIALWWEICONFIDENTIALWWEICONFIDENTIALHDI印刷電路板流程介紹45WWEI94V-0R105WWEI94V-0R10536.終檢(FinalInspection)37.O.S.P.(entekplusCu_106A.)OptionWWEICONFIDENTIALWWEICONFIDENTIALWWEICONFIDENTIALHDI印刷電路板流程介紹46LASERBLIND&BURIEDVIALAY-UPA=THROUGHVIAHOLE(導通孔)B=BURIEDVIAHOLE(埋孔)C=OneLevelLaserBlindVia(雷射盲孔)LASERBLIND&BURIEDVIALAY-UPBURIEDVIAANDLASERBLINDVIAOPTION(雷射盲埋孔之選擇)DCCD=TwoLevelLaserVia(雷射盲孔)CDCB-STAGEB-STAGEFR-4CoreRCCFR-4CoreB-STAGEB-STAGERCCABBAWWEICONFIDENTIALWWEICONFIDENTIALWWEICONFIDENTIALHDI印刷電路板流程介紹47BURIEDVIALAY-UPA=THROUGHVIAHOLE(導通孔)B=BURIEDVIAHOLE(埋孔)C=BLINDVIAHOLE(盲孔)D=BLINDHOLEMLBVIA(多層盲孔)BLINDVIALAY-UPBLINDVIASEQUENTIALLAY-UPABBARESINB-STAGEBLINDANDBURIEDVIAOPTION(盲埋孔之選擇)DACCE=VIAINPAD(VIP)(導通孔在pad裡面)EWWEICONFIDENTIALWWEICONFIDENTIALWWEICONFIDENTIALHDI印刷電路板流程介紹48ConventionalPCBFR-4Build-upLayerBuild-upLayerPhoto-viaPhoto-ImageableDielectric(PID)FR-4ConventionalPTHConventionalPTHWWEICONFIDENTIALWWEICONFIDENTIALWWEICONFIDENTIALHDI印刷電路板流程介紹49ConventionalPCBBlindViaPCBPTH3millineSVHIVHChip-on-SVHFR-4ConventionalPTHConventionalPTHWWEICONFIDENTIALWWEICONFIDENTIALWWEICONFIDENTIALHDI印刷電路板流程介紹50Q&AQ&AENDEND

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