FAL和QCA系统单体试车方案E.docx
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FAL和QCA系统单体试车方案E
A
CFC
陈立伟
王刚
李宏伟
2003.08.25
第一次发布
Rev.
版次
Status
状态
Draftedby
编制人
Reviewedby
审核人
Approvedby
批准人
Date
日期
Modification-Observation
修改---评语
JIANGSUNUCLEARPOWERCOMPANYLTD
江苏核电有限公司
TIANWANNUCLEARPOWERSTATIONUNIT1&2
田湾核电站一、二号机组
CNI23
Application
适用
Classificationcodes
分类代码
Subdivisions
分部编号
TW
NameofDocument：
文件名称：
FAL/QCA系统单体试车方案
WorkProcedureforIndividualTry-outofCentrifugalPumpinFAL/QCASystem
Documenttype：
WorkingProcedureClass：
N
程序类型：
工作程序（WP02）级别：
N
INTERNALIDENTIFICATIONNUMBER内部标识号
SYMBOL
标记
Issuedby发行：
LianyungangProjectManagement,ChinaNuclear
Industry23rdConstructionCorporation
中国核工业第二三建设公司连云港项目部
ThisdocumentisthepropertyoftheCNI23.Itmustnotbeused,reproduced,transmittedordisclosedwithoutthepriorwrittenpermissionoftheCNI23（LianYunGang）
本文件,未经中国核工业第二三建设公司连云港项目部书面批准不得外用、复制和泄露。
DOC.No.文件编码
LYG
X
EACT
02
20002052
PC
2052
H
修改页
修改版
章节
附录
修改范围
A
Firstissued
Contents
1Purpose………………………………………………………………3
2Applicablescope…….………………………………………………..3
3Referencedocuments……………………………………...………………….3
4Prerequisites………………………………………………………………….3
4.Personnel…………….…………………………………………………...….3
4.2Testloops………...………………………………………………………….4
4.3Electricinstruments…………………………….……………………………4
4.4Relevantdocuments………………………………………………………...4
4.5Machines&tools……………………………………………………………5
4.6Testenvironment……………..…………………………………………..…5
4.7Testingmedium………………………………………………………….…5
5Aworkflowchart……………………………………………………………6
6Detaileddescriptionofpumpcommissioning…………………………….....6
6.1Checkpriortocommissioning………………………………………………6
6.2Motortestoperation…………….………………………………………….7
6.3Resettingofthecoupling…………………………………………………..7
6.4Pumpstartup&testoperation……………………………………….……7
6.5Drawaconclusionofindividualtryout……………………..……………..8
7Precaution……………………………………………………………………8
8Safetymeasures……………………………………………………………..9
9Appendices…………………………………………………………………..9
Appendix1Checkrecordpriortohorizonpumpcommissioning..…………..10
Appendix2:
Operationrecordofhorizonpumpindividualcommissioning….11
1Purpose
Thisprocedureprovidesmainlytestmethodsandsequencesforindividualtry-outofcentrifugalpumpunitsinFAL/QCAsysteminordertocheckwhetherthepumpunitscanworknormally.
2Applicablescope
ItisapplicabletoindividualcommissioningforcentrifugalpumpunitsinFAL/FBA/QCAsystematJNPP.Theparameters&locationbuildingsareshowninthetablebelow:
KKSCodes
1FAL10AP001
1FAL10AP002
1QCA10AP001
Model
ЦНА72/54
ЦНА6.3/50
Flow（m3/h）
72
6.3
Head（m）
54
50
Motormodel
ANP180M2A3M3
5A100L2A3M3
Power（kw）
30
5.5
Voltage（V）
220/380
380
Rolatingspeed（rmp）
3000
2880
Installationplace
UKA08233
UKA24443
3Referencedocments:
a）《ACMotorTestProcedure》
OperatingInstructionManual:
H13.3.733.00.000РЗ
4Prerequisites
4.1Test-personnel
OrganizedbyCT,joinedbyMT,PT,PM,QC&SA,ajoint-workinggroupisformedforindividualtry-outofpumpunits.Responsibilitiesofeachdepartmentareshowninthetablebelow:
Department
Responsibilities
Personnelarranged
CT
1.Forcommanding&coordinationinthetest
2.Forcheckingofelectriccomponents
3.Forrecordingofelectriccheckresults
Director1
Electrician2
Recordingkeeper1
MT
1.Formechanicalcheck&preparationbeforetest
2.Forfillingoutmechanicalcheckresults
Mechanicalengineer1
Wrenchwork2
PT
1.Forpreparation&checkofflushingloops&valves,fixing&dismountingoftemporaryinstruments
2.Foropening/closingofloopsvalves,monitoringofloopsvalves&waterlevelofpool
3.Forfillingwater&exhaustingairbeforethepumptestoperation
Pipeengineer1
Pipeworker2
PM
1.Forcontacting&supplyingtestmedium
2.Forarrangingtemporarydrainageplace
Coordinater1
SA
1.Forsafetymanagementinthecourseofthetest
2.Forcleaningworkofworksitebeforetest
3.Forcollecting&handlingwaterleakageintest
Safety-keeper1
Street-worker3（Bereadyforwork
Test-personnelshouldhavebeentrainedincertainknowledge&skillbefamitiarwithpumpstructure,characteristicsandmasterbasicoperatingrulesandthetestingprocedure.
4.2Testloops
TestrouteisshowninthicklineinDiagram.
Pump
Loop
Boundaryvalve
1FAL11AP001
1FAL12AP001
JNK10BB001——JNK11AA101——JNK11AA102——JNK22AA101——FAL10AA003——FAL11、12AA001——FAL11、12AP001——FAL11、12AA002——FAL11AA102——FAL10AA103——JNK10BB001
JNK41AA102、JNK26AA101、JNK12AA001、JNK24AA101、JNK21、23、24、25AA101、FAK10AA121、FAK40AA121、FAK50AA120、FAL10AA001、002、FAL11AA101、FAL30AA004、FAL10AA104、105、FAL40AA103、104、105
QCA10AP001
QCA10AM001——QCA10AA003——QCA10AP001——QCA10AA005——KBF50BB001
QCA10AA004
Inthetestloops,equipment,pipesandvalvesshallfulfillthefollowingconditions:
a）Accordingtothedesignindexes,allthepumpunitsareinstalled&qualityplanisclosed;
b）Watertanks,pipesshallfulfilltestconditions,beflushed&testedasqualified;
c）Testloopsareflushedalreadyandtestedasqualified;
d）Motorvalvesincirculatingpipelinesforpumpindividualtry-outaretested&availableforuse.
4.3Electricinstruments
a）Motorpowercableconnectionisfinishedandisavailableforanidletest;
b）Relevantcontrol&protectioncircuitsaretestedasqualifiedandreadyforuse.
4.4Relevantdocuments
Allkindsofrelevanttechnicalmaterialsandrecordsheetsforpumptry-outarepreparedreadyforuse.
4.5Machines&tools
Allkindsofmachines,tools,meters,gauges,instrumentsandtestequipmentsshallbepreparedreadyandcompleteandingoodststus.Someofthemshallbetestedbymeteringdeviceandhaveeffectiveverificationcertificatesandshallbeinvalidperiod.
Theaccurancyofthepressuregaugeisclass1.5,andthemeasuringrangeshallbe1.5-2timesthetestpressure.
Listofmachines&tools
Name
Model
Unit
Quality
Multi-digitmeter
Set
1
Megger
Set
1
Tachograph
EMT260B
Set
1
Dry/wetthermometer
TH30
Set
1
Motorphase-sequencegauge
PRM-1
Set
1
Soundmeter
TES1352A
Set
1
Vibrograph
EMT220AN
Set
1
Digitthermometer
ST60
Set
1
Pincer-shapedamperemeter
Presuregauge
GongLiBoanded2006
1.5class,deliverylift1MPa
Set
Set
1
4
4.6Testenvironment
a）Testworkingfieldshallbecleanwithnorubbish;
b）Thereshallbeadequatelighteningonworksite;
c）Thereshallbeefficient,reliablecommunicationwaysatworksite;
d）Placesforwaterfeeding&drainingarearranged.
4.7Testmedium
Mediumusedintheindividualcommissioningofpumpunitisfiredemandanditshallmeetthefollowingcriterion:
__PHvalueis6–8;
—Transparencyis≥90;
—Totalorganiccarbon（oil,heavystillfuel,petroleumproduct）is≤0.5mg/㎏
5Workflowchart
N
Y
6Detaileddescriptionofpumpcommissioning
6.1Checkpriortocommissioning
a）Checkwhetherornot:
thepumpoutlook,KKScoding&modelconformtodesignindices;
b）Specificationstype&guantityoflubricantfilledintolubricatingplacesconformstodesignunelexes;
c）Staticjointsofpumpunitshouldnotbeloosened;
d）Manualturnofpumpshouldbeagilewithnoabnormalstatus;
e）Valvesstatusintestloopsshouldbecorrect.Valvesusedintestoperationshallbenumberedwithabviouswarningsymbolshungovertoavoidmisoperating.
6.2Motortestoperation
Thisincludesjoggingtesttrialandidletest,accordingtotherequirementsof《ACMotorTestProcedure》andrecordsshallbetakenaswell.Switchonmotortorunforamomentandthenswitchitofftoseeifrotatingdirectioniscorrect.
6.3Resettingofcoupling
Resetthedecoupledtwohalvesofthecouplingintotheoriginalplacesfollowingthemarksmadebeforethedecoupling.Afteritisreset,recheckwhetherallthefixingstatusshallmeetdesignindices.Ifit’squalifiedfixthesafetyquardtothecoupling.RecordtheresultsinAppendix1&2.
6.4Pumpstartup&testoperation
a）Closefrontvalve&rearvalveofpumpbeforewaterfilling;
b）Fillwaterintopipeline&pumpunit:
Fillwaterintopipelineinfrontofthepumpfirst,whenthepipelineisfullyfilled,setfrontvalveofthepumptoafullopen15%degree,andfillwaterintothepumpatthesametime,opentheairvalveattopandexhaustairuntilwaterispouredoutfromthisairvalvesmoothly,thenopentheinletvalveatafullscaletofillwaterintothepump.Nowopenvalvesofoutletandinletofthepressuregauges,andexhaustairfoomthepipelineuntilthewaterispouredoutfromthepipelinesmoothlyandclosethevalvesatinletandoutletofthemanometer;
c）Makepumprunbyhand;
d）Within2minutesafterpumpstart-up,openthevalveattheoutletofpumptobuildratedworkingconditions;
e）Underratedworkingconditionstestoperationisundertaken,thefollowingitemsshallbetested&recorded:
presureattheinletofpump&attheoutlet（closingstatusofoutletvalveandstablestatusofvalveafterstartup）,motorcurrent,rotationspeed,bearingtemperature,noise,vibration&leakageofmechanicseals.
Operationcurrent
96/55.5A
96/55.5A
18.5/10.7A
18.5/10.7A
Start-upcurrent
720/416A
720/416A
166/96A
166/96A
Noise
109dB
109dB
≤98dB
≤98dB
Vibration
≤4.5mm/s
≤4.5mm/s
≤2.8mm/s
≤2.8mm/s
Rotatingspeed
2900rpm
Bearingtemperature
≤environmenttemperature+50℃,and≤80℃
Leakagefrommechanicseals
≤0.031/h
Temperatureofmotorcasing
<80℃
Vibrationspeed
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