年产3万吨沉淀法白炭黑项目可行性研究报告.doc
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年产三万吨沉淀法白炭黑项目
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可行性研究报告
项目编号：
津化设字
1010
中海油天津化工研究设计院
二零一零年十一月
报告技术负责人
:
马慧斌
教授级高工
报告经济负责人
:
姚卫国
高级工程师
主要参加编制人员:
马慧斌
李劲松
姚卫国
陈军
张大威
侯金萍
宁延生
吕珉
曹宏伟
宁延生
杜崇恩、辛大成
审
核
人
：
寇丽华
处长教授级高工
审
定
人
:
宁延生
副院长教授级高工
通化双龙化工股份有限公司
30kt/a沉淀法白炭黑项目
目
录
1
2
3
4
5
6
总论································································································
（1）
1.1概述····················································································
（1）
1.2研究结论············································································（9）
附：
主要技术经济指标表························································（10）
市场预测······················································································（12）
2.1国内外市场情况预测·······················································（12）
2.2产品的价格分析·······························································（37）
产品方案及生产规模··································································（38）
3.1产品方案··········································································（38）
3.2生产规模及各装置规模确定的原则和理由····················（38）
3.3产品质量指标··································································（40）
工艺技术方案··············································································（43）
4.1工艺技术方案的选择·······················································（43）
4.2工艺流程和消耗定额·······················································（49）
4.3仪表类型··········································································（54）
4.4主要设备的选择·······························································（55）
4.5标准化··············································································（57）
原材料及燃料的供应··································································（58）
5.1原料供应··········································································（58）
5.2燃料供应··········································································（59）
建厂条件和厂址方案··································································（61）
6.1建厂条件··········································································（61）
6.2厂址方案··········································································（62）
可行性研究报告
第1
页
内部资料
通化双龙化工股份有限公司
30kt/a沉淀法白炭黑项目
7
8
9
10
11
公用工程及辅助设施··································································（63）
7.1总图运输··········································································（63）
7.2给排水··············································································（64）
7.3供电及电讯······································································（65）
7.4供热··················································································（66）
7.5储运设施··········································································（66）
7.6采暖··················································································（67）
7.7维修设施··········································································（67）
7.8土建··················································································（67）
节能······························································································（71）
8.1用能标准和节能规范·······················································（71）
8.2能耗状况和能耗指标分析···············································（74）
8.3项目节能措施及效果分析···············································（75）
环境保护······················································································（80）
9.1厂址与环境现状·······························································（80）
9.2设计依据的标准·······························································（80）
9.3主要污染源及污染物·······················································（81）
9.4环境保护措施和综合利用···············································（82）
9.5环境保护费用··································································（83）
劳动保护与安全卫生································································（84）
10.1编制依据········································································（84）
10.2职业危害因素分析·························································（85）
10.3职业安全卫生防护措施·················································（85）
10.4劳动保护设施费用·························································（87）
10.5消防················································································（87）
工厂组织和劳动定员·································································（90）
可行性研究报告
第2
页
内部资料
通化双龙化工股份有限公司
30kt/a沉淀法白炭黑项目
11.1
11.2
11.3
工厂体制及组织机构·····················································（90）
生产班制和定员·····························································（90）
人员的来源和培训·························································（90）
12
13
14
15
项目实施规划············································································（92）
投资估算和资金筹措································································（93）
13.1固定资产投资估算·························································（93）
13.2流动资产投资估算·························································（93）
13.3资金筹措········································································（94）
财务经济评价············································································（95）
14.1产品成本估算·································································（95）
14.2财务评价········································································（97）
结论··························································································（102）
15.1综合评价······································································（102）
15.2研究报告的结论···························································（102）
附表：
附图：
1.
2.
3.
主要设备一览表
总平面布置示意图
水玻璃车间工艺流程简图
白炭黑反应、过滤工序流程简图
4．白炭黑干燥工序工艺流程简图
5．空压站、水处理工艺流程简图
可行性研究报告
第3
页
内部资料
通化双龙化工股份有限公司
1总论
1.1概述
1.1.1项目名称
项目名称:
30kt/a沉淀法白炭黑项目
主办单位:
通化双龙化工股份有限公司
建设地址：
江西省万载县
企业性质:
有限公司
法人代表:
卢忠奎
1.1.2可行性研究报告编制的依据和原则
30kt/a
沉淀法白炭黑项目
（1）
通化双龙化工股份有限公司和天津化工研究设计院签订的
《30kt/a沉淀法白炭黑项目可行性研究报告》技术咨询合同。
（2）化学工业部化计发[1997]426号关于印发《化工建设项目项目
建议书内容和深度的规定》（修订本）及《化工建设项目可行性研究报告
内容和深度的规定》（修订本）的通知。
1.1.3项目提出的背景、投资必要性和经济意义
（1）万载县概况及主办单位概况：
①万载县概况：
万载县位于江西省西北部，东至上高县，南接袁州区，西北连铜鼓
县，东北与宜丰县接壤，西与湖南省浏阳市毗邻。
县域东西长61公里，
南北宽52公里，全县总面积1719.63平方公里,县域内西、南、北三面
重峦叠峰，森林覆盖率达63%，东部平原沃野、阡陌连绵。
全县共有17个乡镇（街道）、共有181个村、19个居委会、3360
个村民小组，2009年末总人口人，其中农业人口人，非
农业人口人。
万载县林业资源特别丰富，森林覆盖面积高，主要盛产杉木、松木、
可行性研究报告
第1
页
内部资料
通化双龙化工股份有限公司
30kt/a
沉淀法白炭黑项目
毛竹、樟树等。
矿产资源丰富，品位高、质量好，主要有煤炭、瓷土、
石英石、花岗石、金、钨、铝、硫磺等。
另外旅游资源丰富。
拥有古文
化遗址7处、古建筑群8座、现代革命历史纪念地10处。
万载县交通便利，G320从县内通过，通过G320可通往沪昆高速
（30Km）、广大高速（36Km）、浙赣铁路线（35Km），距正在修建的宜
春明月山机场（40Km）。
万载是一个具有一定文化底蕴，历史比较悠久县级小城。
至今己有
1600多年的建县历史。
小城依山傍水，空气清新。
改革开放以来，万载
的城市基础建设比较理想，教育、医疗卫生、文化体育、商业服务、金
融电信等公用设施齐备。
近年来万载县委县政府提出了“拼搏十一五，决战工业化，实现四
翻番，再创富万载”的战略目标。
在距县城4公里的鹅丰乡打造了一个
省级工业园区，现园区初见规模拥有企业200多家。
园区还考虑到化工
企业的特殊性，在园区最后端靠近锦江的区域，形成一个化工区域。
从
取水、排水、综合利用开发等方面为企业考虑。
园区内招商引资、税收
及行政服务形成规范操作。
2009年，万载县国民经济快速增长，全年实现GDP47.03亿元。
按
可比价格计算。
比上年增长14.1%，一、二、三产业增加值分别为10.59
亿元、23.92亿元和12.50亿元。
分别比上年增长3.8%、19.5%、12.1%。
产业结构进一步优化。
三产业的比例由上年的22.1：
51.0：
26.9调整
为22.5：
50.9：
26.6。
人均GDP达到9356元。
2009年全县财政总收入达到5.07亿，增长24.8%。
其中地方财政
收3.08亿，增长17.7%。
②主办单位概况
通化双龙化工股份有限公司拟由通化双龙化工股份有限公司投
可行性研究报告
第2
页
内部资料
通化双龙化工股份有限公司
30kt/a
沉淀法白炭黑项目
资80%，万载县辉明化工有限公司投资20%，共同出资组建合资公司，通
化双龙化工控股。
通化双龙化工股份有限公司是国内最早从事沉淀法白炭黑生产厂
家，具有四十多年沉淀法白炭黑生产历史，不仅为我国的国防工业和航
空、航天事业做出较大贡献，而且在民用高性能白炭黑制造领域占用较
大市场份额。
公司占地面积4万多平方米，建筑面积2.4万平方米，注
册资金5200万元，职工人数274人，公司总资产10538万元，净资产
8207万元，生产能力16kt/a沉淀法白炭黑，生产的产品有20余个型号，
其中TM白炭黑获国家科技进步三等奖；36－5白炭黑是国内唯一为军工
配套的沉淀法白炭黑；TMG白炭黑获吉林省科技进步三等奖，作为硅橡
胶专用白炭黑，其产品质量达到国际同类产品水平。
公司技术力量雄厚，
已认定为级高新科技企业何省级企业技术中心，目前已获得白炭黑授权
专利3项，正在申请专利3项。
万载县辉明化工有
升级会员 