2N563RevA031 Dell Fan Qual Spec.docx

2N563RevA031 Dell Fan Qual Spec.docx

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2N563RevA031DellFanQualSpec

Tohidethetemplateinstructions,select“Tool”,“Options”,“View”tab,removecheckin“HiddenText”.Re-check“HiddenText”toviewtheinstructions.Similarly,select“Tools”,“Options”,“Print”tabandcheck,orremovechecktoprintornotprinttheinstructionsonthedocument.Pleasesubmitthedocumentwiththetemplateinstructionshidden.

DONOTREFORMATTHISTEMPLATE!

Oncetheinstructionsarehidden,thedocumentparagraphswillaligncorrectlyonthepages.

DellControlledPrint

EngineeringSpecification,

AxialFansandBlowers

TypeinthetitleoftheDellSpecificationoverthewords“SpecificationTitle”.TypeintheSpecificationNumber&Revisiontotherightofthecolon,PartNumbertotherightofthecolonifapplicable–ifnotdeletethatrow,AuthorandOwnertotherightofthecolon.If“PreviousOwner”informationapplies,typeinthePreviousOwnertotherightofthecolon,otherwise,deletethatrow.

SPEC,FAN

SpecificationNumber:

2N563

Revision:

A03

Authors:

Shields,Artman,McMillan,Smith,Sohaney,Mishra,Thiessen,Tunks,Coxe,Taylor,andSiba

Owner:

Shields

Forinitialapprovalofthedocument,typeintheappropriateApprovalAuthoritiesandobtaintheirapprovalfortheinitialreleasedrevisionalongwiththedateapproved.

ApprovalAuthorities

ApprovalSignatures

Revision

DateApproved

PortThermal-Acoustical

MarkRehmann/MikeHeatly/JohnHarrington/RichSohaney

A02

05/10/04

DTThermal-Acoustical

JamesShields/JeffDemoss/RobertHrehor

“

05/10/04

EnterpriseThermal-Acoustical

PaulArtman/ChrisE.Peterson

“

05/10/04

DTMechanicalEng

DonCurlee

“

ElectricalEng

SteveBrame/AnnePettingill

“

05/10/04

PortMechanicalEng

Illingworth/Langerhans

“

DTandPortReliability

Mishra

“

05/10/04

Shock/Vibration

Miller

“

Regulatory–EMC

Worley

“

05/10/04

Regulatory-Safety

Worley

“

05/10/04

SupplierQualityEng

McMillan

“

05/10/04

PROPRIETARYNOTE

ThisitemisthepropertyofDellComputerCorp.,Austin,Texasandcontainsconfidentialandtradesecretinformation.ThisitemmaynotbetransferredfromthecustodyofDellComputerCorp.,exceptasauthorizedbyDellComputerCorp.andthenonlybyway

ofloanforlimitedpurposes.ItmustnotbereproducedinwholeorinpartandmustbereturnedtoDellComputerCorp.uponrequestandinalleventsuponcompletionofthepurposeoftheloan.NeitherthisitemnortheinformationitcontainsmaybeusedbyordisclosedtopersonsnothavinganeedforsuchuseordisclosureconsistentwiththepurposetotheloanwithoutpriorwrittenconsentofDellComputercorporation.

DoubleclickintheHeaderandtypeinthetitleofthedocument（bolded）totherightoftheword“Title”.Similarly,typeintheNumberofthedocumentandRevision（bothnon-bolded）andclosetheHeader.Thefooterdoesnotrequireanyactionotherthanenteringasupercededdocumentnumberifapplicable.

AFTERyouaredonecomposingthedocument,select“Insert”,“IndexandTables”,“TableofContents”,thenselect“Formal”format&showlevel“3”orlevel“2”orlevel“4”andOKtocreatethetableofcontents.ParagraphtitlesandsubtitlesMUSTBEformattedwiththeappropriate“Heading”formats,seeparagraph3,toautomaticallycreatetheTableofContents.

TableofContents

EngineeringSpecification,1

AxialFansandBlowers1

1.RevisionHistory4

2.0Introduction5

2.1Purpose/Objective5

2.2Scope5

2.2.1GeneralCriterion5

2.2.2DefaultCriterion5

2.3Definitions5

2.4References7

3.0DevelopmentandFinalApprovalRequirements8

3.1DesignSpecification8

3.2SampleSubmittals8

3.3EngineeringApproval8

3.4ProductionApproval8

4.0ProductionMarkings9

4.1MinimumMarkingRequirements9

4.2PPIDlabels9

5.0PostProductionApprovalDesign/ManufacturingChanges10

5.1Design/ComponentChanges10

5.2ManufacturingSiteChange10

6.0EngineeringQualityAssurance11

7.0AirflowPerformance（TheFPSsupersedesthespecificationsshownbelow）11

7.1AirFlowvs.Pressure11

7.2ThermalSpeedControl11

7.3HighFrequencyPulseWidthModulation11

7.4DirectInputVoltageSpeedControl12

8.0MechanicalPackage12

8.1Dimensions12

8.3RestrictedMaterial/LeadFreeRequirements:

12

8.4FanBalanceRequirements13

8.5PackageGeometry14

8.6ConnectorWireInsulationColor15

9.0AcousticalPerformance16

10.0Reliability16

11.0FanElectricalPerformance16

11.1SupplierRequirementsandDeliverables16

12.0Regulatory17

12.1ProductSafety17

12.2ElectricalSafetyStandards18

12.3RequiredAgencyApprovals18

12.4RequiredDocumentation18

12.5ElectromagneticCompatibility（EMC）19

13.0ShockandVibration19

13.1Facilities,TestEquipment,andTestCriteria19

14.0PPAP20

15.0FanBOM21

AlldocumentsMUSTcontaintheRevisionHistorytablelabeledasparagraph1.Anentryshallbemadefortheinitialreleasetocallouttherev,ECOnumberanddescription（enter“InitialRelease”）.TheApprovedandDatefieldsfortheinitialreleaseshallbereflectthesameinfoasthe1stpage.ThisisverysimilartothemethodusedforDellEngineeringDrawings.Forarevisiontothedocument,completealltheRevisionHistoryentries.SummarizetheRevisionDescription,keepingitasclearandconciseaspossibleandensurethatthetableonlyoccupies1pageafterthetemplateinstructionsarehidden.Obtainthenamesoftheapprovalauthoritiesalongwiththedate.THISISTHEAPPROVALOFAREVISIONTOTHEDOCUMENT,similartohowDellprocessesrevisionstodrawings.DONOTALTERORREMOVETHEINITIALAPPROVALSONTHE1STPAGE.Normally,approvalsforrevisionsshouldbethesameindividual’sthatapprovedthedocument‘sinitialrelease.Pleasewrapmultiplerevisionapprovalinitialskeepingthemwithintheboundarylinesfortherowoftherevisionbeingapproved.

1.RevisionHistory

Rev.

ECO#

RevisionDescription

Approved

Date

A00-00

133101

Reviseportableelectricalsection;addsomedefinitions

R.Langerhans

11/20/02

A01

146612

Revisedesktopelectricalsection

SteveBrame

05/06/03

A02

163317

ReviseAirflow,Mechanical,Acoustical,Electrical,Reliability,Regulatory,andShock&Vibrationsections

J.Shields

05/10/04

A03

184992

Design,Development,andQualityAssurancesectionsadded.AllA02sectionsarerevised.

J.Shields

07/05/05

2.0Introduction

2.1Purpose/Objective

∙Thisdocumentdefinesthegeneralengineeringspecifications,productacceptancecriteria,andthecomplementaryengineeringspecificationstobeprovidedonengineeringdrawingsforspecificfanandblowercomponents.ThedocumentshallbespecifiedonengineeringdrawingsandsuppliedtovendorsandOEMsupplierstoprovideacceptancecriteria.

∙Forsimplicity,axialfansandblower（s）willbeinclusivelyreferredtoasfan（s）.

Thissub-paragraphshallexplaintheintentofthedocument.Anyobjectivescanalsobedescribedhere.Ifobjectivesarenotapplicable,thenomittheword“Objective”fromthetitle.

2.2Scope

2.2.1GeneralCriterion

∙Thisdocumentislimitedtofansintendedforuseindesktops,portables,workstations,andservers.

∙Thisspecificationislimitedtodefinableperformancecriteriaandphysicalconfigurationintheengineeringareasofmechanical,thermalacoustical,electrical,reliability,shock/vibration,andregulatory.Specificationforareasofcombinedperformanceshallalsobeincluded.Productspecificdetailsshallbeexternallyreferencedtocomplementaryengineeringdrawings.

∙ThisdocumentsscopedoesNOTincludecriteriaspecifyingtestproceduresormanufacturingprocess.Testprocessmethodsandmanufacturingdetailsshallbespecifiedbyexternalreference.

2.2.2DefaultCriterion

∙Whereneithertheengineeringdrawingnorthisdocumentestablishapassfailcriterionforagivencharacteristicorperformancepoint,thecomponentshallbevalidatedbyDellengineeringforconformancetosystemlevelspecificapplication,generalizedpassfailbeingestablishedbytheresponsibleDellEngineer.Thisdefaultcriterionshallbeappliedtoexistingproducts（grandfatherrule）duringtheprocessofadoptionofthisspecuntilallapplicableproductsarefullydefinedonengineeringdrawingsorthisspecification.

Thissub-paragraphshallexplaintherangeofapplicationofthematerialcontainedinthedocument.

Thissub-paragraphshalllistallotherdocumentsreferencedinthecontentofthisdocument.Iftherearenoreferences,type“None”asthetestforthisparagraph.

2.3Definitions

∙Fan–Devicetomoveairviarotarybladeswheremotionofairisperpendiculartoaxisofdevicerotation.

∙Blower–Devicetomoveairviarotarybladeswheremotionofairisparalleltoaxisofofdevicerotation.

∙BOM–Acronym:

BillofMaterials

∙ASL–Acronym:

ApprovedSupplierList

∙FPS–Acronym:

FanPartSpecification

∙QPA–Acronym:

QualityProcessAudit

∙QSA–Acronym:

QualitySupplierAudit

∙AQP–Acronym:

ApprovedQualityPlan

∙GSQM–Acronym:

GlobalSupplyQualityManager

∙PPID–Acronym:

ProductionPartIdentification

∙RPM–Acronym:

RevolutionsPerMinute,unitofmeasure

∙CFM-Acronym:

CubicFeetperMinute,unitofmeasure

∙MTBF-Acronym:

MeanTimeBetweenFailure,unitofmeasure

∙FG–Acronym:

FloatingGate,describestachometersignalinsomefans

∙PWM–Acronym:

PulseWidthModulation,canbeusedtocontrolfanspeed

∙PDR–Acronym:

PreliminaryDesignReview

∙FDR–Acronym:

FinalDesignReview

∙OEM–Acronym:

OriginalEquipmentManufacturer

∙GR&R–Acronym:

GageReliabilityandRepeatability

∙SPC–Acronym:

StatisticalProcessControl

∙Cpk–Acronym:

ProcessCapabilityIndex

∙ECR–Acronym:

EngineeringChangeRequest

∙F