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外文翻译
外文翻译
Concretetechnologyanddevelopment
Portlandcementconcretehasclearlyemergedasthematerialofchoicefortheconstructionofalargenumberandvarietyofstructuresintheworldtoday.Thisisattributedmainlytolowcostofmaterialsandconstructionforconcretestructuresaswellaslowcostofmaintenance.Therefore,itisnotsurprisingthatmanyadvancementsinconcretetechnologyhaveoccurredasaresultoftwodrivingforces,namelythespeedofconstructionandthedurabilityofconcrete.
Duringtheperiod1940-1970,theavailabilityofhighearlystrengthportlandcementsenabledtheuseofhighwatercontentinconcretemixturesthatwereeasytohandle.Thisapproach,however,ledtoseriousproblemswithdurabilityofstructures,especiallythosesubjectedtosevereenvironmentalexposures.
Withuslightweightconcreteisadevelopmentmainlyofthelasttwentyyears.
Concretetechnologyisthemakingofplentifulgoodconcretecheaply.Itincludesthecorrectchoiceofthecementandthewater,andtherighttreatmentoftheaggregates.Thosewhicharedugnearbyandthereforecheap,mustbesized,washedfreeofclayorsilt,andrecombinedinthecorrectproportionssoastomakeacheapconcretewhichisworkableatalowwater/cementratio,thuseasilycomoactedtoahighdensityandthereforestrong.Ithardenswithageandtheprocessofhardeningcontinuesforalongtimeaftertheconcretehasattainedsufficientstrength.
Abrams’law,perhapstheoldestlawofconcretetechnology,statesthatthestrengthofaconcretevariesinverselywithitswatercementratio.Thismeansthatthesandcontent(particularlythefinesandwhichneedsmuchwater)mustbereducedsofaraspossible.Thefactthatthesand“drinks”largequantitiesofwatercaneasilybeestablishedbymixingseveralbatchesofxkgofcementwithykgofstoneandthesameamountofwaterbutincreasingamountsofsand.Howeverifthereisnosandtheconcretewillbesostiffthatitwillbeunworkablethereforwporousandweak.Thesamewillbetrueifthesandistoocoarse.Thereforeforeachsetofaggregates,thecorrectmixmustnotbechangedwithoutgoodreason.Thisappliedparticularlytothewatercontent.
Anydrinkableandmanyundrinkablewaterscanbeusedformakingconcrete,includingmostclearwatersfromtheseaorrivers.Itisimportantthatclayshouldbekeptoutoftheconcrete.Thecementiffreshcanusuallybechosenonthebasisofthemaker’scertificatesoftensileorcrushingtests,butthesearealwaysmadewithfreshcement.Wherestrengthisimportant,andthecementatthesiteisold,itshouldbetested.
Thisstress,causingbreakage,willbeatensionsinceconcretesarefrom9to11timesasstrongincompressionasintension,Thisstress,themodulusofrupture,willberoughlydoublethedirecttensilebreakingstressobtainedinatensiletestingmachine,soaveryroughguessattheconpressivestrengthcanbemadebymultiplyingthemodulusofruptureby4.5.Themethodcanbeusedincombinationwiththestrengthresultsofmachine-crushedcubesorcylindersortensiletestpiecesbutcannototherwiseberegardedasreliable.Withthesecomparisons,however,itissuitableforcomparingconcretesonthesamesitemadefromthesameaggregatesandcement,withbeamscastandtestedinthesameway.
Extremecareisnecessaryforpreparation,transport,platingandfinishofconcreteinconstructionworks.Itisimportanttonotethatonlyabitofcareandsupervisionmakeagreatdifferencebetweengoodandbadconcrete.Thefollowingfactorsmaybekeptinmindinconcretingworks.
Mixing
Themixingofingredientsshallbedoneinamixerasspecifiedinthecontract.
HandlingandConveying
Thehandling&conveyingofconcretefromthemixertotheplaceoffinaldepositshallbedoneasrapidlyaspracticableandwithoutanyobjectionableseparationorlossofingredients.Wheneverthelengthofhaulfromthemixingplanttotheplaceofdepositissuchthattheconcreteundulycompactsorsegregates,suitableagitatorsshallbeinstalledintheconveyingsystem.Whereconcreteisbeingconveyedonchutesoronbelts,thefreefallordropshallbelimitedto5ft.(or150cm.)unlessotherwisepermitted.Theconcreteshallbeplacedinpositionwithin30minutesofitsremovalfromthemixer.
PlacingConcrete
Noconcreteshallbeplaceduntiltheplaceofdeposithasbeenthoroughlyinspectedandapproved,allreinforcement,insertsandembeddedmetalproperlysecurityinpositionandchecked,andformsthoroughlywetted(expectinfreezingweather)oroiled.Placingshallbecontinuedwithoutavoidableinterruptionwhilethesectioniscompletedorsatisfactoryconstructionjointmade.
WithinForms
Concreteshallbesystematicallydepositedinshallowlayersandatsuchrateastomaintain,untilthecompletionoftheunit,aplasticsurfaceapproximatelyhorizontalthroughout.Eachlayershallbethoroughlycompactedbeforeplacingthesucceedinglayer.
Compacting
Method.Concreteshallbethoroughlycompactedbymeansofsuitabletoolsduringandimmediatelyafterdepositing.Theconcreteshallbeworkedaroundallreinforcement,embeddedfixtures,andintothecomersoftheforms.Everyprecautionshallbetakentokeepthereinforcementandembeddedmetalinproperpositionandtopreventdistortion.
Vibrating.Whereverpracticable,concreteshallbeinternallyvibratedwithintheforms,orinthemass,inordertoincreasetheplasticityastocompacteffectivelytoimprovethesurfacetextureandappearance,andtofacilitateplacingoftheconcrete.
Vibrationshallbecontinuedtheentirebatchmeltstoauniformappearanceandthesurfacejuststartstoglisten.Aminutefilmofcementpasteshallbediscerniblebetweentheconcreteandtheformandaroundthereinforcement.Overvibrationcausingsegregation,unnecessarybleedingorformationoflaitanceshallbeavoided.
Theeffectspentoncarefulgrading,mixingandcompactionofconcretewillbelargelywastediftheconcreteisbadlycured.Curingmeanskeepingtheconcretethoroughlydampforsometime,usuallyaweek,untilithasreachedthedesiredstrength.Solongasconcreteiskeptwetitwillcontinuetogainstrength,thoughmoreslowlyasitgrowsolder.
Admixturesoradditivestoconcretearematerialsarematerialswhichareaddedtoitortothecementsoastoimproveoneormoreofthepropertiesoftheconcrete.Themaintypesare:
1.Acceleratorsofsetorhardening,
2.Retardersofsetorhardening,
3.Air-entrainingagents,includingfrothingorfoamingagents,
4.Gassingagents,
5.Pozzolanas,blast-furnaceslagcement,pulverizedcoalash,
6.Inhibitorsofthechemicalreactionbetweencementandaggregate,whichmightcausetheaggregatetoexpand
7.Agentsfordamp-proofingaconcreteorreducingitspermeabilitytowater,
8.Workabilityagents,oftencalledplasticizers,
9.Groutingagentsandexpandingcements.
Whereverpossible,admixturesshouldbeavouded,particularlythosethatareaddedonsite.Smallvariationsinthequantityaddedmaygreatlyaffecttheconcretepropertiesinanundesiraaleway.Anacceleratorcanoftenbeavoidedbyusingarapid-hardeningcementorarichermixwithordinarycement,orforveryrapidgainofstrength,high-aluminacement,thoughthisisverymuchmoreexpensive,inBritainaboutthreetimesascostlyasordinaryPortlandcement.Butintwenty-fourhoursitsstrengthisequaltothatreachedwithordinaryPortlandcementinthirtydays.
Aretardermayhavetobeusedinwarmweatherwhenalargequantityofconcretehastobecastinonepieceofformwork,anditisimportantthattheconcretecastearlyinthedaydoesnotsetbeforethelastconcrete.Thisoccurswithbridgeswhentheyarecastinplace,andtheformworknecessarilybendsundertheheavyloadofthewetconcrete.Someretarderspermanentlyweakentheconcreteandshouldnotbeusedwithoutgoodtechnicaladvice.
Asomewhatsimilareffect,milderthanthatofretarders,isobtainedwithlow-heatcement.Thesemaybesoldbythecementmakerormixedbythecivilengineeringcontractor.Theygiveoutlessheatonsettingandhardening,partlybecausetheyhardenmoreslowly,andtheyareusedinlargecastssuchasgravitydams,wheretheconcretemaytakeyearstocooldowntothetemperatureofthesurroundingair.IncountrieslikeBritainorFrance,wherepulverizedcoalisburntinthepowerstations,theash,whichisveryfine,hasbeenmixedwithcementtoreduceitsproductionofheatanditscostwithoutreducingitslong-termstrength.Uptoabout20percentashbyweightofthecementhasbeensuccessfullyused,withconsiderablesavingsincementcosts.
Incountrieswhereair-entrainingcementcementcanbeboughtfromthecementmaker,noair-entrainingagentneedstobemixedin.Whenair-entrainingagentsdrawintothewetcementandconcretesome3-8percentofairintheformofverysmallbubbles,theyplasticizetheconcrete,makingitmoreeasilyworkableandthereforeenablethewater|cementratiotobereduced.TheyreducethestrengthoftheconcreteslightlybutsolittlethatintheUnitedStatestheiruseisnowstandardpracticeinroad-buildingwhereheavyfrostoccur.Theygreatlyimprovethefrostresistanceoftheconcrete.
PozzolaneisavolcanicashfoundneartheItaliantownofPuzzuoli,whichisanaturalcement.Thenamehasbeengiventoallnaturalmineralcements,aswellastotheashfromcoalortheslagfromblastfurnaces,bothofwhichmaybecomecementswhengroundandmixedwithwater.PozzolanasofeithertheindustrialorthemineraltypeareimportanttocivilengineersbecausetheyhavebeenaddedtooridinaryPortlandcementinproportionsuptoabout20percentwithoutlossofstren