GD12总机操作分册英文版.docx
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GD12总机操作分册英文版
Forward
ThemanualismadeforTOPRAGD1224、1228printer/slotter/diecutterthatourcompanymanufactures.Itwillbehelpfulforcustomeroperation,useandmaintenanceofthismachine.
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Priortooperating,youareexpectedtoreadtheinstructionscarefullyaboutoperationandmaintenanceinformation.Thisistheprerequisitetoassurethemachineprecisionandreliability.Thismanualtriestopresentstheinformationabouttheoperation,dailymaintenanceandthepossibleproblemsthatmaymeetduringoperationindetails.Ifanydifficultyconfrontedduringpracticaloperation,pleasefellfreetoletusknowandwealwaysstrivetosolveanyproblems.
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◆Thismanualhastenindependentparts,whicharedirectionsofGeneralOperation,FeederUnit,SunExtend-O-FeedingSystem,ServoLeadEdgeFeedingSystem,PrinterUnit,DwellUnit,SlotterUnit,Die-cutterUnitAutoStacker,StackerI,Stacker(withscrapclear)andFlexFolder&Gluer.Eachpartisboundtobeasinglebook;itintroduceseachunitoperationandmaintenance.Wewillofferthemanualsaccordingtoclient’sactualpurchasedunitsofmachine.
◆Thismanualismadebythestandardconfigurationthatourcompanyoffers.Theusersarenotlimitedtochooseconfigurationsastheyneed.Alsotheuserswillnotbeaffectedtousethismanual.Maybethestandardconfigurationsarenotalladaptedwhenthecustomersplaceorders.Sothemanualmaynotincludethoseclients.
◆Thismanualintroducesjustoneprinterunit.Thecustomersmayorderseveralprinterunitsastheyneed.Butwhileoperating,youjustneedtknowoperationandmaintenancethismanualdescribes,becauseoperationandmaintenanceofallprinterunitsarethesame.
◆Withthedevelopmentofthetechnologies,wewillmakeeveryefforttoimproveourproducts.Intheeventthatcustomersbuythemachinesbeforeourcompanymakesenhancements,wewon’tupdatethecustomer’smanualsorinformthemoftheenhancements.Nevertheless,ourcompanywillprovideservicesasrequestedbythecustomers.
◆Thepurposeofthismanualisforthecustomerstooperateandmaintain.However,theconfigurationandstructureofthemachinesthecustomerownmaynotbethesameasthismanualdescribes.Thespecificconfigurationandstructureofthecustomers’machineshallprevail.
◆Thediagraminthismanualareforthecustomerstolearnthemachinebetter. Whilerepairing,nobodyisexpectedtoprocesscomponentsorpartsinaccordancewiththediagrams,orwewon’tassumeanyliabilitiesforanypossibledamageandaccident.Whenthecustomersneedtochangesomecomponentsofthemachine,theyareexpectedtocontactourafter-saleservicedepartment,andwewillprovidecustomerswithcomponentsaccordingtotheinformationthecustomersgive.
◆SeveraldesignshavebeenappliedandapprovedbytheStateIntellectualPropertyOffice.Sotheyshouldnotbecopied,oryoumayinfringeourrights.Ourcompanywillreservetherightstoappealtothecourtifanysuchinfringementisfound.
◆Skipfeedingcanhavethesheetsthatoverthemax.sizegetthroughthefeederunit,However,owingtothefixeddiameterofprintercylinder,slotterroll,die-cutterrollandbladeshaft,themax.printingareaoffeederisunchanged.Themax.workingareaofsingleslotterunitanddie-cutterunitcan’tbeoverthemax.feedingsizeaswell.Doubleslotterhasthefunctionofskipfeeding.
GUANGDONGDONGFANGPRECISIONSCIENCE&TECHNOLOGYCO.,LTD.
Add:
ShishanRoadNorth,ShishanTechnicalIndustrialZone,NanhaiDistrict,FoshanCity,GuangdongProvince,China
Tel:
86-757-8669548286695483Fax:
87-757-86695473
After-salesserviceDept:
400-8850757Fax:
87-757-86691923
Contents
GeneralOperation6
1Overview6
2SafetyRequirements6
2-1SafetyRules6
2-2SafeOperationRequirements6
2-3SafetySigns7
2-4PreconditionsforWorkSafety8
2-5MachineDangerousPoint9
2-6GeneralRulesforWorkSafety10
2-7Installation–Start-upSafetyDirection11
2-8MachineSafetyOperationDirections12
2-9SafetyMaintenance13
2-10SafetyInspectionItems13
2-11SafetyWarningSign14
2-12OtherEquipmentsRequirements14
2-13OtherThingstoBeNoticed14
3MachineBriefIntroduction15
3-1MachineFunction15
3-2MachineAdvantages15
3-3DifferentMachinePartFunction15
4MachinePerformanceParameters16
5MachineInstallationandTest17
5-1MachineTransportation17
5-2RailInstallation17
5-3InstallationofCoilHolder18
5-4InstallationoftheMachine18
5-5InstallationofAutoStacker18
5-6DismountingoftheMachine19
5-7TestoftheWholeMachine19
6MachineRunningInstruction19
7DeploymentandWorkDivisionforOperators(suggest)20
8CraftworkandQualityRequirementsofCartons20
9MachineSizeandWeight22
10Airandwaterrequirement22
11MachineCapacityandMotorConfiguration22
MainTouchScreenOperation27
1ScreenIntroduction27
1-1Openingpicture27
1-2TheMainScreen29
1-3NewAddedRecipes30
2Adjustment34
2-1Registeradjust34
2-2Cylindersidewaysadjust35
2-3Printeraniloxrolladjust36
2-4Anviladjust37
2-5Slotteranddie-cuttercuttingpressureadjust38
2-6Printerrubberrolladjust39
2-7Feederunit40
3Loadrecipe42
4Unitcheckandcalibration45
4-1Unitcheck45
4-2Unitcalibration46
5AlarmandNetwork54
5-1Alarm54
5-2Languagechange55
5-3Network55
6MalfunctionsChecking56
GeneralOperation
1Overview
Thissectiondescribessafetyprecautionsduringmachineoperation,installationandrunningtesting.
2SafetyRequirements
2-1SafetyRules
●Obeysafeproductionrulesofthemachinemanufactureraswellastheplant
●Keeptheworkareascleanandtidy
●Checkthemachinebeforestartingup,tomakesureallprotectivedevicesareavailableandsafetyswitchesareinnormalcondition.
●Wearrightuniform,andprepareallnecessaryarticles(forexample,glovesareneededwhileinstalling,checkingandchangingblade).
●Tieuphairanduniformortheymaybecaughtbytherunningmachine.
●Checkifthemachineisdamagedoranycomponentiswornandtorn.Themachineshouldberepairedormaintainedbyprofessionalpersonal.
●Nevertouchtherunningpartswithyourhandortools.
●Thepowersupplyshouldbecutwhilerepairing,andtakekeysatanytime.
●Readtherelevantmaterialsprovidedbythemanufacturer,andpreparetherelevantmedicationsforleakaccidents.
●Keepotherpersonsawayfromtheworkareaswhenstartuporswitchoffthemachine
2-2SafeOperationRequirements
Toassuresafetyandcorrectnesswhileoperating,thefollowingbasicrequirementsshouldbekept.
●Readthismanual,andmakesureyouunderstandallcontents:
Theoperationmanualintroducessafeandcorrectoperations,andusesboldcharacterswherenecessaryforwarning.Doreadandunderstandthecontentsandneverattempttotryanyoperationswhicharenotintroducedinthismanual.
Ourcompanywon’tassumeanyliabilityforanyinjuryorlossarisingfromoperationnotinlinewiththismanual.
Onlythosepersonswhoreceivespecialtrainingsandarequalifiedcanoperatethemachine
Onlytrainedandqualifiedpersonscanoperatethemachine.Theymustbeapprovedbysafetysupervisorsofyourcompany,andstrictlyobserverelevantrulesandregulations.Particularly,theoperatorsmustgothroughofficialelectricsafetyreviewproceedingsbeforemaintainingandoperatingrelevantelectricequipment.
Inexperiencedpersonnelarenotallowedtooperate.
Carefullykeepthisoperationmanual
Somepersonshouldbeappointedtokeepthismanual,whichshouldbeplacedcloselytothemachineforconvenientuse.Iflostorruined,pleaseprovideuswiththemachinemodelandcontractnumberandwewillprovideyouanothermanualatareasonableprice.
Veryclearabouttheemergencystopbutton
Allpersonsmustknowwheretheemergencystopbuttonisandhowtouseitincaseofhazard.Whenhazarddoeshappen,anybodycanpresstheemergencystopbutton.
Ifyouhaveanyquestion,pleasedonothesitatetocontactus.
2-3SafetySigns
Thismanualgivesthefollowingsafetysignstowarn,noticeoralarm.Specialattentionshouldbepaidtothoseplaceswhichhavethefollowingsigns.Keepallthesignedmarkinmindalltime.
Dangerousarea.Deathmayhappenifignored.
Itindicatespotentialhazardsareas.Seriousinjurymayhappenifignored.
Itindicatesareasofthemachinewithpotentialhazards.Injuryaswellaspropertylossmayhappenifignored.
2-4PreconditionsforWorkSafety
2-4-1Requirementsonmachineinstallationsite
●Freefromdirectsunshineorotherheatsources,orthemachinemaybepartiallyheatedup.
●Keepthemachineawayfromanyothermachinethatmaysplashwateroroil.
●Themachineshouldnotbeplacedinfoulenvironmentwithtoomuchdust,fog,salt,acidoralkali.
●Theremustbesufficientspaceformaintenance.Forinstance,spacefordooropeningandclosing,aniloxrollerreplacingandotherdevices.
●Thereshouldbesufficientspaceforpaperboardfeedingandoutafterprinting.
●Thefoundationmustbesufficientlystrongandwithhighaccuracyofinstallation,andwon’tinclineorsink.
●Suitableworkingenvironment:
airtemperature0~40°C;humidity0~60%
2-4-2Requirementsoninstallationandtransportation
●Usesuitablehoisterorcranetoloadandunloadthemachine
●Usesuitablesteelcablesandhoistingtoolstohoistandinstallthemachine
●Onlyqualifiedpersonsareallowedtooperatethehoisterorcranes
2-4-3Powersupplyandearthingrequirements
●Observetheelectricrulesandregulationsofyourcompany
●Onlyqualifiedelectrics