GD12总机操作分册英文版.docx

GD12总机操作分册英文版.docx

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GD12总机操作分册英文版

Forward

ThemanualismadeforTOPRAGD1224、1228printer/slotter/diecutterthatourcompanymanufactures.Itwillbehelpfulforcustomeroperation,useandmaintenanceofthismachine.

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Priortooperating,youareexpectedtoreadtheinstructionscarefullyaboutoperationandmaintenanceinformation.Thisistheprerequisitetoassurethemachineprecisionandreliability.Thismanualtriestopresentstheinformationabouttheoperation,dailymaintenanceandthepossibleproblemsthatmaymeetduringoperationindetails.Ifanydifficultyconfrontedduringpracticaloperation,pleasefellfreetoletusknowandwealwaysstrivetosolveanyproblems.

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◆Thismanualhastenindependentparts,whicharedirectionsofGeneralOperation,FeederUnit,SunExtend-O-FeedingSystem,ServoLeadEdgeFeedingSystem,PrinterUnit,DwellUnit,SlotterUnit,Die-cutterUnitAutoStacker,StackerI,Stacker（withscrapclear）andFlexFolder&Gluer.Eachpartisboundtobeasinglebook;itintroduceseachunitoperationandmaintenance.Wewillofferthemanualsaccordingtoclient’sactualpurchasedunitsofmachine.

◆Thismanualismadebythestandardconfigurationthatourcompanyoffers.Theusersarenotlimitedtochooseconfigurationsastheyneed.Alsotheuserswillnotbeaffectedtousethismanual.Maybethestandardconfigurationsarenotalladaptedwhenthecustomersplaceorders.Sothemanualmaynotincludethoseclients.

◆Thismanualintroducesjustoneprinterunit.Thecustomersmayorderseveralprinterunitsastheyneed.Butwhileoperating,youjustneedtknowoperationandmaintenancethismanualdescribes,becauseoperationandmaintenanceofallprinterunitsarethesame.

◆Withthedevelopmentofthetechnologies,wewillmakeeveryefforttoimproveourproducts.Intheeventthatcustomersbuythemachinesbeforeourcompanymakesenhancements,wewon’tupdatethecustomer’smanualsorinformthemoftheenhancements.Nevertheless,ourcompanywillprovideservicesasrequestedbythecustomers.

◆Thepurposeofthismanualisforthecustomerstooperateandmaintain.However,theconfigurationandstructureofthemachinesthecustomerownmaynotbethesameasthismanualdescribes.Thespecificconfigurationandstructureofthecustomers’machineshallprevail.

◆Thediagraminthismanualareforthecustomerstolearnthemachinebetter.　Whilerepairing,nobodyisexpectedtoprocesscomponentsorpartsinaccordancewiththediagrams,orwewon’tassumeanyliabilitiesforanypossibledamageandaccident.Whenthecustomersneedtochangesomecomponentsofthemachine,theyareexpectedtocontactourafter-saleservicedepartment,andwewillprovidecustomerswithcomponentsaccordingtotheinformationthecustomersgive.

◆SeveraldesignshavebeenappliedandapprovedbytheStateIntellectualPropertyOffice.Sotheyshouldnotbecopied,oryoumayinfringeourrights.Ourcompanywillreservetherightstoappealtothecourtifanysuchinfringementisfound.

◆Skipfeedingcanhavethesheetsthatoverthemax.sizegetthroughthefeederunit,However,owingtothefixeddiameterofprintercylinder,slotterroll,die-cutterrollandbladeshaft,themax.printingareaoffeederisunchanged.Themax.workingareaofsingleslotterunitanddie-cutterunitcan’tbeoverthemax.feedingsizeaswell.Doubleslotterhasthefunctionofskipfeeding.

GUANGDONGDONGFANGPRECISIONSCIENCE&TECHNOLOGYCO.,LTD.

Add:

ShishanRoadNorth,ShishanTechnicalIndustrialZone,NanhaiDistrict,FoshanCity,GuangdongProvince,China

Tel:

86-757-8669548286695483Fax:

87-757-86695473

After-salesserviceDept：

400-8850757Fax：

87-757-86691923

Contents

GeneralOperation6

1Overview6

2SafetyRequirements6

2-1SafetyRules6

2-2SafeOperationRequirements6

2-3SafetySigns7

2-4PreconditionsforWorkSafety8

2-5MachineDangerousPoint9

2-6GeneralRulesforWorkSafety10

2-7Installation–Start-upSafetyDirection11

2-8MachineSafetyOperationDirections12

2-9SafetyMaintenance13

2-10SafetyInspectionItems13

2-11SafetyWarningSign14

2-12OtherEquipmentsRequirements14

2-13OtherThingstoBeNoticed14

3MachineBriefIntroduction15

3-1MachineFunction15

3-2MachineAdvantages15

3-3DifferentMachinePartFunction15

4MachinePerformanceParameters16

5MachineInstallationandTest17

5-1MachineTransportation17

5-2RailInstallation17

5-3InstallationofCoilHolder18

5-4InstallationoftheMachine18

5-5InstallationofAutoStacker18

5-6DismountingoftheMachine19

5-7TestoftheWholeMachine19

6MachineRunningInstruction19

7DeploymentandWorkDivisionforOperators（suggest）20

8CraftworkandQualityRequirementsofCartons20

9MachineSizeandWeight22

10Airandwaterrequirement22

11MachineCapacityandMotorConfiguration22

MainTouchScreenOperation27

1ScreenIntroduction27

1-1Openingpicture27

1-2TheMainScreen29

1-3NewAddedRecipes30

2Adjustment34

2-1Registeradjust34

2-2Cylindersidewaysadjust35

2-3Printeraniloxrolladjust36

2-4Anviladjust37

2-5Slotteranddie-cuttercuttingpressureadjust38

2-6Printerrubberrolladjust39

2-7Feederunit40

3Loadrecipe42

4Unitcheckandcalibration45

4-1Unitcheck45

4-2Unitcalibration46

5AlarmandNetwork54

5-1Alarm54

5-2Languagechange55

5-3Network55

6MalfunctionsChecking56

GeneralOperation

1Overview

Thissectiondescribessafetyprecautionsduringmachineoperation,installationandrunningtesting.

2SafetyRequirements

2-1SafetyRules

●Obeysafeproductionrulesofthemachinemanufactureraswellastheplant

●Keeptheworkareascleanandtidy

●Checkthemachinebeforestartingup,tomakesureallprotectivedevicesareavailableandsafetyswitchesareinnormalcondition.

●Wearrightuniform,andprepareallnecessaryarticles（forexample,glovesareneededwhileinstalling,checkingandchangingblade）.

●Tieuphairanduniformortheymaybecaughtbytherunningmachine.

●Checkifthemachineisdamagedoranycomponentiswornandtorn.Themachineshouldberepairedormaintainedbyprofessionalpersonal.

●Nevertouchtherunningpartswithyourhandortools.

●Thepowersupplyshouldbecutwhilerepairing,andtakekeysatanytime.

●Readtherelevantmaterialsprovidedbythemanufacturer,andpreparetherelevantmedicationsforleakaccidents.

●Keepotherpersonsawayfromtheworkareaswhenstartuporswitchoffthemachine

2-2SafeOperationRequirements

Toassuresafetyandcorrectnesswhileoperating,thefollowingbasicrequirementsshouldbekept.

●Readthismanual,andmakesureyouunderstandallcontents:

Theoperationmanualintroducessafeandcorrectoperations,andusesboldcharacterswherenecessaryforwarning.Doreadandunderstandthecontentsandneverattempttotryanyoperationswhicharenotintroducedinthismanual.

Ourcompanywon’tassumeanyliabilityforanyinjuryorlossarisingfromoperationnotinlinewiththismanual.

Onlythosepersonswhoreceivespecialtrainingsandarequalifiedcanoperatethemachine

Onlytrainedandqualifiedpersonscanoperatethemachine.Theymustbeapprovedbysafetysupervisorsofyourcompany,andstrictlyobserverelevantrulesandregulations.Particularly,theoperatorsmustgothroughofficialelectricsafetyreviewproceedingsbeforemaintainingandoperatingrelevantelectricequipment.

Inexperiencedpersonnelarenotallowedtooperate.

Carefullykeepthisoperationmanual

Somepersonshouldbeappointedtokeepthismanual,whichshouldbeplacedcloselytothemachineforconvenientuse.Iflostorruined,pleaseprovideuswiththemachinemodelandcontractnumberandwewillprovideyouanothermanualatareasonableprice.

Veryclearabouttheemergencystopbutton

Allpersonsmustknowwheretheemergencystopbuttonisandhowtouseitincaseofhazard.Whenhazarddoeshappen,anybodycanpresstheemergencystopbutton.

Ifyouhaveanyquestion,pleasedonothesitatetocontactus.

2-3SafetySigns

Thismanualgivesthefollowingsafetysignstowarn,noticeoralarm.Specialattentionshouldbepaidtothoseplaceswhichhavethefollowingsigns.Keepallthesignedmarkinmindalltime.

Dangerousarea.Deathmayhappenifignored.

Itindicatespotentialhazardsareas.Seriousinjurymayhappenifignored.

Itindicatesareasofthemachinewithpotentialhazards.Injuryaswellaspropertylossmayhappenifignored.

2-4PreconditionsforWorkSafety

2-4-1Requirementsonmachineinstallationsite

●Freefromdirectsunshineorotherheatsources,orthemachinemaybepartiallyheatedup.

●Keepthemachineawayfromanyothermachinethatmaysplashwateroroil.

●Themachineshouldnotbeplacedinfoulenvironmentwithtoomuchdust,fog,salt,acidoralkali.

●Theremustbesufficientspaceformaintenance.Forinstance,spacefordooropeningandclosing,aniloxrollerreplacingandotherdevices.

●Thereshouldbesufficientspaceforpaperboardfeedingandoutafterprinting.

●Thefoundationmustbesufficientlystrongandwithhighaccuracyofinstallation,andwon’tinclineorsink.

●Suitableworkingenvironment:

airtemperature0~40°C;humidity0~60%

2-4-2Requirementsoninstallationandtransportation

●Usesuitablehoisterorcranetoloadandunloadthemachine

●Usesuitablesteelcablesandhoistingtoolstohoistandinstallthemachine

●Onlyqualifiedpersonsareallowedtooperatethehoisterorcranes

2-4-3Powersupplyandearthingrequirements

●Observetheelectricrulesandregulationsofyourcompany

●Onlyqualifiedelectrics