看板管理之顏色管理.pptx

看板管理之顏色管理.pptx

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LITEONGROUPSILITEKCORPORATION顏色管理顏色管理LITEONGROUPSILITEKCORPORATION色管理的三種方法顏1/20不同路線的靈感,以色區分易於管理.顏2.色層別法:

來自東京地下鐵以不同色標示顏顏1.色優劣法:

來自交通標誌的靈感,以綠優於藍,顏藍優於黃,黃優於紅基準.為3.色心理管理法:

來自室內裝潢師之言,色美顏顏化室內環境,造成心理上獨特的感覺.LITEONGROUPSILITEKCORPORATION優劣法色管理簡介顏優點:

A.簡單,適用於不同地及人种.B.有標準,有賞,有罰,激勵優秀員工,刺激怠惰者向上.C.回饋系統.D.利用好面子（人性自尊）心理達到最大管理效果.E.台灣有不少大企業因推行色管理而拯救了該公司顏.F.管理透明化,無人情包袱.2/20LITEONGROUPSILITEKCORPORATION注意事項A.必需貼於多人看到的地方,達到激勵效果.B.針對層次表現不佳者.1.以關心達到施壓.2.以層層主管而談疲勞轟炸.3.早會時暗示或明示有佳者.4.將色管理列年度考核依據顏為5.每月賞優秀前三名者獎.6.配合罰款辦法,將表現不佳者立即處分.C.由比較或競爭（人與人,站與站,線與線）才能發揮色管理顏的-最大功效3/20LITEONGROUPSILITEKCORPORATION圖表II（比較圖表）適用於管制某一群組工作相似的人員的績效,該表可納入多人的工作成績.每個名字旁都有兩欄,在第二欄的方格內上不良數填,然後在第一欄根據不良數涂上相對的色或標簽顏.如不良數為0涂上綠色,不良數為1涂上黃色,不良數大于2則涂上紅色.對比來看可以很快的在該群組人員中出誰是績效最好的和最差的查.圖表I適用于管制個人績效,每一天在相對的圓形里,根據其當天的工作績效來涂上色顏.如合格涂上綠色,次缺涂上黃色,重缺涂上紅色.以此來管制,可以輕易的看出此作業人員當月的工作績效.圖表應用色管理之圖表如果能有效實施則可明顯看出某月某人顏或某一群組人員的績效,更便于管理和提高品的品質產.4/20LITEONGROUPSILITEKCORPORATION圖表I5/20物料來源供應商.協助.顏色.ColorManagementMethod-色管理顏1月份核算審核人圖表個人圖表LITEONGROUPSILITEKCORPORATION圖表II6/20No.NameTtlTtlTtlTtlTtlG.TtlREMARKGreen=NoRejectYellow=Reject1setRed=Reject2setsMonthlyReportLITEONGROUPSILITEKCORPORATION1.下工程.2.維修站.3.品管抽驗結果.4.信賴性實驗結果.6.不良重流-Reflow.7.模擬不良試測-BlindTest.5.RMA客退品.A.反饋系統之建立推行成功的幾項要素C.懲獎,如配合扣款辦法或勵卷獎（Coupon）.B.放置於目視容易之處,每日晨會討論.7/20LITEONGROUPSILITEKCORPORATION1.品質2.成本3.交期4.數量5.安全6.士氣適用於生六大要素產8/20LITEONGROUPSILITEKCORPORATION9/20月份:

月份:

部門:

部門:

崗位:

崗位:

姓名:

姓名:

領班:

領班:

1122334455667788991010111112121313141415151616171718181919202021212222232324242525262627272828292930303131品質5S&紀律配合出勤我的工作我的工作（MyJob）顧客顧客/QA/後工程後工程反饋反饋:

工程變更工程變更:

日期日期何處何處現象現象對策對策變更日期變更日期變更內容變更內容備注:

有缺失貼紅色標簽:

扣5分;有立功貼綠色標簽:

加5分.無缺失/立功表現,則不用貼標簽.顏色管理個人績效表日期項目LITEONGROUPSILITEKCORPORATION10/20顏色管理績效評比表顏色管理績效評比表日期日期:

部門:

部門:

領班:

領班:

品質5S&紀律配合出勤總分總分名次名次分數分數工號工號崗位崗位姓名姓名LITEONGROUPSILITEKCORPORATIONMI課績效評分標准一.品質:

客戶投訴.QA退貨.制程報廢.操作失誤.件插:

錯料,反向,錯位,跪等腳;維修補焊:

錫渣,錫點不良;測試:

漏測,人造成的損件為;包裝:

不按SOP作業造成品不良產;物料:

混料,錯料,材料變更,管制不當造成品不良產.11/20LITEONGROUPSILITEKCORPORATION9.良品與不良品混.二.5S&紀律1.地面不整潔.2.台面不整潔.3.儀表不好.4.圾未整理垃.5.物品未定位未標示;聊天.6.大聲講話.7.做與工作無關的事.8.私離工位.12/20LITEONGROUPSILITEKCORPORATION三.配合度:

1.及時出貨.2.及時做報表.3.不與同事及領班爭吵.4.及時完成該站的工作.四.出勤:

1.曠職.2.遲到.3.請假;13/20LITEONGROUPSILITEKCORPORATION自動課績效評分標准一.品質:

1.操機人員,技朮員.a.SMT操機人員,當天檢驗品不良率產為3%以上者.b.AI操機人員,當天檢驗品不良率在產3%以上者.c.操機員上錯件,技朮員調錯程式.2.目視a.錯件,反向,缺件,短路等退貨一批扣分,3.維修人員:

a.錯件,反向退貨扣分.4.料人員查:

a.被QA發現上錯件扣分.14/20LITEONGROUPSILITEKCORPORATION二.5S&紀律.1.未戴頭巾扣分.2.地面有雜物,IC零件,電阻電容扣分.3.物品未定位扣分.4.做工作無關的事扣分.5.報廢PCB扣分.6.私離工作崗位扣分.7.台面不整潔扣分.8.圾未分類扣分垃.9.靜電手環未測者扣分.15/20LITEONGROUPSILITEKCORPORATION1.遲到一次扣分,曠工一日扣分.三.配合度:

1.工作態度不佳扣分.2.報表未確實寫扣分填.3.未按SOP作業,經育不改者扣分教,造成重大損失以廠規處理.四.出勤:

公告欄16/20LITEONGROUPSILITEKCORPORATIONQA績效評分標准一.品質:

1.扣分（共同）客戶/下工程投訴不良.治具保管/操作不當造成遺失/損坏.經育訓練抽樣計應用錯誤造成漏檢教划.操作失誤造成品損坏產.2.扣分（IPQC）未及時向領班,工程或制造回餽重大制程不良.17/20LITEONGROUPSILITEKCORPORATION二.5S&紀律.1.頭巾,袖套,袖章與靜電手環未按要求佩帶.2.未按SIP作業.3.5S輪不落實值.4.品質報表白板寫錯誤真/不落實.5.無故不參加育訓練教.6.未經領班批准擅自離崗位.7.工作區域內地面,台面不潔清.8.工作時間內做與工作無關的事,或聊天.18/20LITEONGROUPSILITEKCORPORATION三.配合度:

1.跟同事間是否相處無間.2.領班每次交待之事項是否立即行動,按時完成并.四.出勤:

1.曠職.2.遲到.3.請假;3.是否主動與主管反應問題,達到改善效應.19/20LITEONGROUPSILITEKCORPORATION懲辦法實施條例獎一.勵獎1.第一名:

60元.2.第二名:

30元.3.第三名:

10元.二.懲罰1.倒數第一名:

60元.2.倒數第二名:

30元.3.倒數第三名:

10元.-每月評比一次20/20LITEONGROUPSILITEKCORPORATIONCpkLITEONGROUPSILITEKCORPORATION制程能力研究之應用1.對設計單位提供基本資料.2.分派工作到機器上.3.用來驗收全新或翻新調整過的設備.4.選用合格的作業員.5.設定生線的機器產.6.根據規格公差設定設備的管制界限.7.當制程能力超越公差時,決定最經濟的作業水準.8.找出最好的作業方法1/13LITEONGROUPSILITEKCORPORATIONSomepracticalapplicationofprocesscapabilitystudiesasfollowsEvaluationNewEquipmentPredictingManufacturingCapabilitytoMeetDesignTolerancesDeterminingSpecificationsAssigningEquipmenttoProductionAnalyzingtheInterrelationshipofSequentialProcessesReductionofFinalandIncomingInspections2/13LITEONGROUPSILITEKCORPORATIONDearall:

FullyagreewithGraysproposal,Ibelievethisistherighttrackforustomove.WeshouldreleaseIPQCseffortfromproductionandletGarypushhisresourceonthesupplierqualitymanagement（IQC）topreventbadmaterialcomeintofactory.Ontheotherhand,alsoenhanceoutgoingqualitycontroltoservecustomers.Bytheway,acommenttoGaryontheitem4.ApoorCpkisnotnecessarytostoptheproductionunlessCpisalsoverypoor.BecauseCpk=（1-Ca）Cp,baseonthisformula,ifCpisverygood,say2.5（meansdistributionisverysharp）,andCaisverypoor,say0.5,（meansbigdeviationfromthespeccenter）thentheCpkisonly1.25,althoughitislessthan1.33,butstillinsidetheupperandlowerspeclimits.Theproductstillok.However,IdoagreethatPEhastotakeactiontoimprovebecauseitshowshighriskofoutofspecinthefuture.InordertostandardizetheformatandparametersforCpkcontrol,IproposeKeelungPlant（MrLesterChiouandMrRobertChiou）makeaproposalquickly,thenhorizontallydeploytotheotherplanttoimplement.3/13LITEONGROUPSILITEKCORPORATION4/13000.000.010.020.030.040.050.060.070.080.09-3.40.00030.00030.00030.00030.00030.00030.00030.00030.00030.0002-3.30.00050.00050.00050.00040.00040.00040.00040.00040.00040.0003-3.20.00070.00070.00060.00060.00060.00060.00060.00050.00050.0005-3.10.00100.00090.00090.00090.00080.00080.00080.00080.00070.0007-3.00.00130.00130.00130.00120.00120.00110.00110.00110.00100.0010-2.90.00190.00180.00170.00170.00160.00160.00150.00150.00140.0014-2.80.00260.00250.00240.00230.00230.00220.00210.00210.00200.0019-2.70.00350.00340.00330.00320.00310.00300.00290.00280.00270.0026-2.60.00470.00450.00440.00430.00410.00400.00390.00380.00370.0036-2.50.00620.00600.00590.00570.00550.00540.00520.00510.00490.0048-2.40.00820.00800.00780.00750.00730.00710.00690.00680.00660.0064-2.30.01070.01040.01020.00990.00960.00940.00910.00890.00870.0084-2.20.01390.01360.01320.01290.01250.01220.01190.01160.01130.0110-2.10.01790.01740.01700.01660.01620.01580.01540.01500.01460.0143-2.00.02280.02220.02170.02120.02070.02020.01970.01920.01890.0183-1.90.02870.02810.02740.02680.02620.02560.02500.02440.02390.0233-1.80.03590.03520.03440.03360.03290.03220.03140.03070.03010.0294-1.70.04460.04360.04270.04180.04090.04010.03920.03840.03750.0367-1.60.05480.05370.05260.05160.05050.04950.04850.04750.04650.0455-1.50.06680.06550.06430.06300.06180.06060.05940.05820.05710.0559面積面積z常態曲線下之面積常態曲線下之面積LITEONGROUPSILITEKCORPORATION5/130.000.010.020.030.040.050.060.070.080.09-1.40.08080.07930.07780.07640.07490.07350.07220.07080.06940.0681-1.30.09680.09510.09340.09180.09010.08850.08690.08530.08380.0823-1.20.11510.11310.11120.10930.10750.10540.10380.10200.10010.0985-1.10.13570.13350.13140.12920.12710.12510.12300.12100.11900.1170-1.00.15870.15620.15390.15150.14920.14690.14460.14230.14010.1379-0.90.18410.18140.17880.17620.17360.17110.16850.16600.16350.1611-0.80.21190.20900.20610.20330.20050.19770.19490.19220.18940.1867-0.70.24200.23890.23580.23270.22960.22660.22360.22040.21770.2148-0.60.27430.27090.26760.26430.26110.25780.25460.25140.24830.2451-0.50.30830.30500.30150.29810.29460.29120.28770.28430.28100.2776-0.40.34460.34090.33720.33360.33000.32640.32280.31920.31560.3121-0.30.38210.37830.37450.37070.36690.36320.35940.35570.35200.3483-0.20.42070.41680.41290.40900.40520.40130.39740.39360.38970.3859-0.10.41020.45620.45220.44830.44430.44040.43640.43250.42860.42470.00.50000.49600.49200.48800.48400.48010.47610.47210.46810.46410.00.50000.50400.50800.51200.51600.51990.52390.52790.53190.53590.10.53980.54380.54780.55170.55570.55960.56360.56750.57140.57530.20.57930.58320.58710.59100.59480.59870.60260.60640.61030.61410.30.61790.62170.62550.62930.63310.63680.64060.64430.64800.65170.40.65540.65910.66280.66640.67000.67360.67720.68080.68440.68790.50.69150.69500.69850.70190.70540.70880.71230.71570.71900.72240.60.72570.72910.73240.73570.73890.74220.74540.74860.75170.75490.70.75800.76110.76420.76730.77040.77340.77640.77940.78230.78520.80.78810.79100.79390.79670.79950.80230.80510.80780.81060.81330.90.81590.81860.82120.82380.82640.82890.83150.83400.83650.8389LITEONGROUPSILITEKCORPORATION6/130.000.010.020.030.040.050.060.070.080.09-1.40.08080.07930.07780.07640.07490.07350.07220.07080.06940.0681-1.30.09680.09510.09340.09180.09010.08850.08690.08530.08380.0823-1.20.11510.11310.11120.10930.10750.10540.10380.10200.10010.0985-1.10.13570.13350.13140.12920.12710.12510.12300.12100.11900.1170-1.00.15870.15620.15390.15150.14920.14690.14460.14230.14010.1379-0.90.18410.18140.17880.17620.17360.17110.16850.16600.16350.1611-0.80.21190.20900.20610.20330.20050.19770.19490.19220.18940.1867-0.70.24200.23890.23580.23270.22960.22660.22360.22040.21770.2148-0.60.27430.27090.26760.26430.26110.25780.25460.25140.24830.2451-0.50.30830.30500.30150.29810.29460.29120.28770.28430.28100.2776-0.40.34460.34090.33720.33360.33000.32640.32280.31920.31560.3121-0.30.38210.37830.37450.37070.36690.36320.35940.35570.35200.3483-0.20.42070.41680.41290.40900.40520.40130.39740.39360.38970.3859-0.10.41020.45620.45220.44830.44430.44040.43640.43250.42860.42470.00.50000.49600.49200.48800.48400.48010.47610.47210.46810.46410.00.50000.50400.50800.51200.51600.51990.52390.52790.53190.53590.10.53980.54380.54780.55170.55570.55960.56360.56750.57140.57530.20.57930.58320.58710.59100.59480.59870.60260.60640.61030.61410.30.61790.62170.62550.62930.63310.63680.64060.64430.64800.65170.40.65540.65910.66280.66640.67000.67360.67720.68080.68440.68790.50.69150.69500.69850.70190.70540.70880.71230.71570.71900.72240.60.72570.72910.73240.73570.73890.74220.74540.74860.75170.75490.70.75800.76110.76420.76730.77040.77340.77640.77940.78230.78520.80.78810.79100.79390.79670.79950.80230.80510.80780.81060.81330.90.81590.81860.82120.82380.82640.82890.83150.83400.83650.8389LITEONGROUPSILITEKCORPORATION7/135sigma0.000570.576sigma0.0000020.0024.5sigma0.00686.8DefectspermillionpartDefectsper1,000partsQualitylevel3.5sigma0.4654654sigma0.063632sigma4545,5003sigma2.72,700Table1QualitylevelsandCorrespondingNumber