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•Easytoapply
•Systematic
•Accurate(100%performancelevelat82BSI)
•Reduceapplicationerrors
•Canmeasureworkinalmostallsectors
•Consistenttimestandard
RatingScaleofBasicMOST
•ThebasicMOSTsystemisaratingscaleof82BSI(BritishStandardsInstitute)builtintothePMTS(Pre-determinedmotiontimestandard)value.
•ThisPMTSvalueassumesthataqualifiedoperatorwiththenecessarytrainingandpracticewouldbeabletoachievethetimesetfromproperanalysisofworkmethods
•75BSI~normallevel
•82BSI~qualifiedlevel
•100BSI~motivatedlevel
BasicMOSTMotionSequence
Focusingon……
•Movementofhands
•Movementofbody
•Assemblymethods
•Completecycleofworkactivities
•Materialhandlingtime
•Toolhandlingtime
UnitofMOST
•TMU~TimeMeasurementUnit
1TMU=0.00001hr
=0.0006min
=0.036sec
or
100TMU=3.6sec
MotionofSequence
MOSTbreaksallmanualworksinthreesequences
•GeneralMoveSequence
•ControlledMoveSequence
•ToolUseSequence
GeneralMoveSequence(GMS)
•dealswiththespatialdisplacementofanobject,undermanualcontrol,theobjectfollowsanunrestrictedpaththroughtheair
•theobject/partisfree
•theobject/partisnotattachedtoanotherobject/part
•norestrictionalongpathofmovement
•thesequencedescribesGET/PLACE/RETURN
•sequenceformula
ABGABPA
Ø
AActiondistance
BBodymotion
GGaincontrol
PPlacemotion
•ABGGaincontrolsequence(startthework)
•ABPPlacesequence(completethework)
•AReturntooriginalposition
example:
1.walk3steps
2.bendandrisetopickuptheobject
3.Walk3stepsbackandplacetheobject
A6B6G1A6B0P1A0
sumofindices=20
TMU=20x10
=200
or7.2sec
ActionDistanceParameter-A
•coverallspatialactionsofthefingers,hands,feet(numberofsteps)andloaded/unloaded(withheavyobject)
•A01361016
•A0denotesshortreach-reachof<
2”
•A1denoteswithinreach-objectiswithinhandreach,nowalkingrequired
•A3denotes1–2steps-outofreachobjectwhichrequires1–2stepsofbodydisplacement
•A6denotes3–4steps
•A10denotes5–7steps
•A16denotes8–10steps
•1step~30”
(example:
10’=12’/30”x10’=4steps)
•pleaserefertoMOSTdatacardformoreindex
BodyMotionParameter-B
•B361016
•B3bendandrise(50%),benddownorriseuponly
•B6bendandrise
•B10sitorstandwithmanipulativemovements
•B16passingthroughdoor
GainControlParameter-G
•coversallmanualmotions(fingers,handsandfeet)requiredtoobtaincompletecontrolofanobject(s)andsubsequentlyrelinquishthatcontrol
•G136
•G1lightobject,gripbyonehandortwohands
•simultaneously
•G3objectisheavyandbulky,blindorobstructed,
disengage,interlockedandcollect
•G6objectisdifficultyheavy
PlacementParameter-P
•coversallmotionsinthefinalstageofanobjectdisplacementforthepurposeofaligning,adjustingorputtingasidebeforecontrolisrelinquished
•P0136+1
•P0objectisbeingholdnotplaced,orobjectistossedattheendofactiondistance
•P1objectislaidasidewithoutadjustmentoralignment,loosefitwithnopressuretoengagetheobjects
•P3lightpressureduetoclosetolerance,adjustmentrequired,doubleplacement
•P6careandprecision,extremevisualandmuscularcontrolisneeded,heavypressure,blindorobstructed
•P+1whentheplacementrequiresaninsertionof
>
2”but<
12”
FinalA
•thelastAcanbeusedfor
–returntooriginalpositionbywalking
–gettingthehandsoutofthewayofanobject
–walkandslidewithoutobstruction
MOSTMotionFrequency
•CycleFrequency(cf)
thesamesetofmotionsarecarriedoutagainandagain
•RepeatFrequency(rf)
oneofthemotionisrepeatedmanytimeswithinthesamecycle
GeneralMoveSequenceApplicationExample
1.Takeahandfulofcoinsfromthepocketandplacethe1dollarand50centscoinintoavendingmachine
A1B0G3A1B0(P6)A0rf.=2
TMU=170
2.Takeapaperclipfromthetrayandattachittodocumentheldintheotherhand
A1B0G1A1B0P3A0
TMU=60
3.With2handstakeaheavypartfromatable,walk5steps,placethepartonatoteboxlocatedonthefloorandreturntothesametable
A1B0G3A10B6P1A10
TMU=310
4.Pickupapieceofwire(10”length)withrighthandandinsertsitintoatinypinholeof2mmdia.
A1B0G1A1B0P6+1A0
TMU=100
5.Anoperatorstandsupwithchairmanipulationandpickupascrewdriver.Hewalks20stepsawaytositdownwithchairmanipulationandputsdownscrewdriverontheworkbench
A1B10G1A32B10P1A0
TMU=550
6.Fromaseatedposition,pickupaheavybasketandplaceittoanotherworkbench8stepsaway
A1B10G3A16B0P1A0
7.Righthandremovethefittingcapfromamarkerpenbeingheldbylefthand,putasidebothcapandmarkeronthetable
A1B0G3A1B0P1A0
8.Anoperatorstandinginfrontofabenchgetsaheavypartfromthefloorandplacesitonthebench.Thebenchtothepartis10stepsaway
A16B6G3A16B0P1A0
TMU=420
9.Using2hands,simultaneouslypickupascrewdriverandspannerlyingonatablewithinreachandplaceinanopentoolbox
A1B0G1A1B0P1A0
TMU=40
10.Whilesitting,collectseveralsheetsofpapertogetherandjogagainstdesktoptostraighten
A1B0G3A1B0P3A0
TMU=80
11.Anoperatorgetaletterfromaboxwithinreach,deliversittoanofficeupstairs.Hemustpassthruadoor,puttheletteronthetable,leavetheofficeandclosethedoorandreturntohisstartingpoint
A1B0G1A67(B16)P1A67rf=2
TMU=1690
ControlledMoveSequence(CMS)
•dealswiththemanualdisplacementofanobjectoveracontrolledpath;
themovementoftheobjectisrestrictedinatleastonedirectionbycontactwith,oranattachmenttoanotherobject
ABGMXIA
BBodymotion
MActuate
XProcessTime
IAlign
ABGGaincontrolsequence(startthework)
MXIMovecontrol(workisbeingmanipulated)
AReturntooriginalposition
•M~
movecontrolled,coversallmanuallyguidedmovementoractionsofanobjectoveracontrolledpath
•X~
processtime,occursatthatportionofworkcontrolledbyprocessesormachineandnotbymanualactions
•I~
align,referstomanualactionsfollowingthecontrolledmovetoachievethealignmentofobjects
•example:
1.reachtheknobonthemachine
2.tightentheknob
A1B0G3M3X0I0A0
sumofindices=7
TMU=7x10
=70
MoveControlParameter-M
•M1361016
•M1button/switch/knob
thedeviceisactivatedbyashortpressing,movingorturningactionofthefingers,handsorfeet
•M1push/pull/pivot
theobjectisdisplacedbymovementofthefingers,handsorfeet<
12”(or30cm)
•M3push/pull/pivot
theobjectisdisplacedbymovementofthefingers,handsorfeet>
shortactionsmaybeincludedtounlatchorunhooktheobjectpriordisplacement
resistance,seat/unseat
noticeablehesitationandmuscularforceisrequiredtoovercomefriction;
itmayrequiredtoseatorunseattheobjectorsimplytosustainmovementoftheobjectagainstresistance
•M3highcontrol
movementisslowedtowithintolerancelimits,preventinjuryordamage,ormaintainaspecificorientationoftheobjectduringacontrolledmove.Theremustbeeyecontact
withtheobjectandits
surroundingseither
duringorattheendofmove
•M32stages<
12”(30cm)
objectdisplacedintwodifferentdirectionsorincrement<
12”(30cm)perstageandwithoutrelinquishingcontrol
•M62stages>
objectdisplacedintwodifferentdirectionsorincrement>
2stagesmovementofvaryingdistance
2stagesmoveinwhichthedistanceofonestageis<
12”andtheotherstageis
>
12”,theactivitymustbeanalyzedwithtwocontrolledmovesequences
•M103to4stages
objectdisplacedin3or4directions
•Mcrankmachine
withtheforearmpivotingattheelbow,theobjectordeviceismovedinacircularpathbythefingers,handandforearm.Indexvaluearebasedonthenumberofcrankingrevolutionsobserved,roundedtothenearestwholenumber.
Diameterorresistanceisnot
considered.
ProcessTimeParameter-X
•Xeexactclocktime
fixedtime,process/machinecontrolledfixedsettingtime
•Xpvaryingprocesstime
estim