情绪管理方法T++EQ.docx
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情绪管理方法T++EQ
(情绪管理方法)T++EQ
TemplateofEngineeringQuery
I.Documentitems
1.Netlistfile
2.Can’topenfile
3.Missingfile
4.Whatthefilesareusedfor?
5.Rev.
6.Whichspecwillbeused?
7.Onefilm,butdifferentrequirementinanotherplace
II.Cost&specialMaterial
1.laminatematerial
2.laminatecoreforsinglesideboard
3.Soldermaskinkmaterial
4.Otherspecialmaterial
III.BoardThk&Tol
1.NospecifiedBoardThk
2.UnclearmeaningonboardThk
3.Lay-uporder
4.Lay-upstructure
IV.Drilllayer&hole
1.Holetype
2.Mismatchedholechartinformation
3.Specialholewithstrangeconductorpad
4.HoleDiameterTol
5.Pressfithole
6.Overlappedhole
7.Tooclosebetweenholetoboardedge
8.Holequantity
9.HolelocationTol
10.Positionofstamphole
V.Drawing,dimension&Tolerance
1.Outlinetolerance
2.Mismatcheddimensions
3.Missingdimensions
4.Innercornersize
5.AsymmetryTol
6.Dataofholetoedge
7.Quality&sideforFiducialmark?
8.DirectiontoarrangeunitinarrayDWG
VI.Impedanceitems
1.Whichkindofline?
2.Impedancevalue
3.Couponlinewidth
4.Distancebetweenholesincoupon
5.Testpointissue
VII.CuThk
1.PTHhole
2.Buriedhole&blindhole
3.SurfacecopperThk
VIII.Conductordesign
1.Deletenon-functionalisolatedpadsininnerlayer
2.Annularring
3.Clearanceissue
4.Isolatedlinetoseparatedifferentareaininnerlayers
5.Tentingholeissue
6.Linewidth/spacingTol
7.Strangedesign
8.Exposedcopperalongboardedge
9.PlatingGoldfingerguideline
10.Isolatedfiducialmark
11.Dummypatternatbreakawayarea
12.Dummypatternatblankareainboard
13.Fillinthenarrowspacing
14.Similarissueon“MadeinUSA”
15.LOGOposition&type
IVIII.Soldermask&Legendfilm&other(Carbonink&peelablemask)
1.SoldermaskThk
2.Pluggedholeitems
3.Soldermaskbridge
4.Exposedline/pad
5.SoldermaskbridgebetweenGoldFinger
6.DistancebetweentheS/Mopeningedgeofviahole/padandS/MopeningofthetopofGoldFinger
7.ExtraS/Mopening
8.MissingS/MopeningforSMTpad/roundpad
9.Componentmarkbridge
10.C/Mwidth
11.Reverselegend
12.LOGOincreasecost
IX.Surfacefinal
1.Nocallsurfacetreatment
2.Rohsrequirement
3.TighterThk
4.Feasibilityofprocess
XI.Fabricationforprofile
1.RoutorPunch
2.V-cut
3.G/Fbevel
4.Chamfer
XII.Bow&Twist
XIII.X-out
CommonQueryForYourReference
I.Documentitems
1.Netlistfile
Question1:
AftercomparingthecustomernetlistfilewithCADfilminputtedbyourCAD/CAM.Someshort/openwasfound.seefigxx.
Suggestion:
a)IngorethenetlistfileandjustfollowtheCADdatatodo.
b)PleaseresendtherightGerberfiletous.
2.Can’topenfile
Question2:
Wecan’topenthefileinthepackage(seefigxx).
Suggestion:
a)Ingoreit.
b)Pleaseresendittouswithotherformat.
3.Missingfile
Question3:
MissingfilescalledintheGerberfile(seefigxx).
Suggestion:
a)Ingorethem.
b)PleasesendthemtousASAP.
4.Whatthefilesareusedfor?
Question4:
wedon’tknowwhatthefilescalledinpackageusedfor?
(seefigxx).
Suggestion:
a)Ingorethem.
b)Pleaseadvise.
5.Rev.
Question5:
TheRevofcustomerP/NisdifferentbetweenRevAinGerberfileandRevBinmailinformation?
(seefigxx).
Suggestion:
a)FollowRevAinGerberfiletodo.
b)Pleaseadvise.
6.Whichspecwillbeused?
Question6:
Customerdon'tcallfabricationspecfortheproject.
Suggestion:
a)We’lluseIPC-A-600GClass2&IPC-6012Class2todo..
b)Pleaseadvise.
7.Onefilm,butdifferentrequirementinanotherplace
Question7:
Customerrequiresprintsoldermaskonbothsides,butthereisTopsidesoldermaskfilmintheGerber..
Suggestion:
a)PleaseconfirmtheoneS/Mfilmwillbeappliedtobothsides.
b)JustapplytoTopside.
II.Cost&specialMaterial
1.laminatematerial
Question1:
Customerrequirestousexxxlaminatecore,butwehavenothiskindofmaterialinstore,it’lltakelongtimetoorderthespecialmaterialandincreaseproductioncycle.
Suggestion:
Toshortenlead-time,weproposetousexxxlaminatecorefromxxxvendorinsteadofit.
Question2:
CustomerrequirestousexxxlaminatecorewithhighTg(>=170degree),butwehavenothiskindofmaterialonhand,it’lltakelongtimetoorderthespecialmaterialandincreasehighcost.
Suggestion:
Toreducecostandshortenlead-time,weproposetousexxxlaminatecorewithnormalTg(nominal140degree)fromxxxvendorinsteadofit.
2.laminatecoreforsinglesideboard
Question3:
CustomercallFR-4materialforthesingle-sideboard.
Suggestion:
Toreducecost,weproposetouseCEM-1/CEM-3insteadofit,pleaseconfirm.
3.Soldermaskinkmaterial
Question4:
XXXsoldermaskinkisrequiredincustomerDWG,butwehavenothematerialinstock,andit’lltakelongtimetoorderitandincreasehighcost?
Suggestion:
a)Toreducecostandshortenlead-time,weproposetouseGreenxxxinkfromxxxvendorinsteadofit..
b)Pleaseadvise.
4.Otherspecialmaterial
Question5:
.Forotherspecialmaterial,refertoaboveEQtoinquirecustomertousecommoncheapmaterialinsteadofit.
III.BoardThk&Tol
1.NospecifiedBoardThk
Question1:
NotspecifiedboardThk&TolincustomerDWG&Spec..
Suggestion:
a)We’llbuildthefinishedboardThk&tolas1.6+/-0.16mm..
b)Pleaseadvise.
Question2:
Thetoleranceofboardthk+/-xxxmiliscalledincustomerDWG/Spec,butit’sverytight.Ifmeetit,wehavetoorderspecialmaterialandincreasehighcost.
Suggestion:
a)Toreducecost,pleasekindlyrelaxitto+/-10%ofboardThk.
b)Ifcustomerinsistonit,pleaseMKTreconsiderthecost.
2.UnclearmeaningonboardThk
Question3:
Wecan’tknowwhethertheboardThicknessxxxmilcalledbycustomerisfinishedorexcludingsoldermask?
.
Suggestion:
a)BoardThkXxxmilmeanstotalfinishedboardthk..
b)ItjustmeansThkbeforeplating(orsuggestexcludingsoldermask).
3.Lay-uporder
Question4:
Customerdoesn’tdefinethelay-uporder.
Suggestion:
a)We’llbuildboardpertheorderofArt1/Art2/Art3/Art4.
b)Pleaseadvise.
4.Lay-upstructure
Question5:
Basedoncustomerlay-upstructure,finishedboardThkwillbeaaamil,butbbbmilisrequiredinDWG/spec,wecan’tmeetthematthesametime.
Suggestion:
a)Followcustomerlay-uptodo,butfinishedboardThkwillbeaaamil.
b)BuildfinishedboardThkbbbmil,butallowustoadjustlay-upasshowninattachedfigxx.
IV.Drilllayer&hole
1.Holetype
Question1:
Customerdoesn’tdefinetheholetype(PTHorNPTH).
Suggestion:
a)We’llbuildholes’typeasoursuggestedinFigxx.
b)Pleaseadvise.
2.Mismatchedholechartinformation
Question2:
MismatchedholesizebetweenDiaxxxmilincustomerholechartandDiaxxxmilincustomerDWG(seefigxx&xx).
Suggestion:
a)Followcustomerholecharttodo.
b)FollowdatamarkedincustomerDWGtodo.
3.Specialholewithstrangeconductorpad
Question3:
Incustomerholechart,theDiaxxxmilholeisPTHhole,butthereisnoconductorpadatthecorrespondingposition(seefigxx)
Suggestion:
a)Justfollowholechart&CADtodoitPTHwithoutannularring..
b)DoitasNPTHhole.
4.HoleDiameterTol
Question4:
Notspecifiedthetoleranceofholediameter/slotincustomerspecandDWG.
Suggestion:
a)We’llbuildthemasbelow:
ForViaholes(lessthanDia18mil):
+3/-8mil;
ForPTH(exceptVia):
+/-3mil;ForNPTH:
+/-2mil.
Forslotwidth+/-3mil,slotlength+/-4mil.
b)Pleaseadvise.
5.Pressfithole
Question5:
CustomerrequiresPressfitholefinishedDiaxxx+/-xxxmilanddrillbitsizeDiaxxx+/-xxxmil,butduetotheunevenconductordesign,andgenerallyweneedtocompensateaboutxxxmilforHALsurfacefinal(seefigxx),sowecan’tmeetthematthesametime.
Suggestion:
a)Justcontrolfinishedholediameter&tol,andignoretherequirementofdrillbitsize&Tol.
b)Ifcustomerinsistonit,wehavetoorderspecialdrillbit,pleasereconsidercost(Onlyundertheconditionthatcustomerstronglyrequireitandit’sfeasible,usuallywedon’traisethesuggestion).
6.Overlappedhole
Question6:
DiaxxxmilholeisoverlappedwithanothersmallDiaxxxmilhole.
Suggestion:
a)We’lldeletethesmallhole.
b)Pleaseadvise.
7.Tooclosebetweenholetoboardedge
Question7:
Thedistancefromholeedgetoboardedgeisveryclose(onlyxxxmil).
Suggestion:
a)FollowCADtodo,butafterbuildingprofile,theholewillbroken.
b)We’llmovetheholetowardunitaboutxxxmiltoavoidbroken.
(orproposetochangeholesize;iftheholeisPTH,needtoconsiderannularring)
8.Holequantity
Question8:
MismatchedholequalitybetweenxxxincustomerholechartandxxxinCADdrilllayer(seefigxx).
Suggestion:
FollowCADdrilllayertodo.
9.HolelocationTol
Question9:
Thepositiontolerance+/-xxxmilofholepositionisrequiredincustomerDWG,butduetoregristrationdeviationduringdrilling&D/Fprocess,it’sverytight.(seefigxx).
Suggestion:
Tosmoothproduction,pleasekindlyrelaxitto+/-xxxmil.
10.Positionofstamphole
Question10:
Accordingtocustomerdesignstampholes,it’sveryclosetoconductorpattern,it’llcauseexposedGNDcopper/line(seefigxx).
Suggestion:
a)We’llshaveGNDcopperaboutxxxmil/movelineaboutxxxmiltoavo