DELL包装规范Inbound Packaging Spec RevA10Word文档下载推荐.docx
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WWPackagingEngineering
A10-00
11/9/01
JohnBridges
ESGPackagingEngineering
11/16/01
EthnaKelleher
SupplyChainReengineering
JimQuirke
FrankStabile
CrossCommodityStrategy
WesJones
WWProcurement
TedVanderlaan
MarshaGoodlett
StephenCook
DesktopDevelopment
11/13/01
WendyDaum
PortablesManufacturing
11/15/01
DanO’Donnell
EMEAProcurement
11/12/01
EricYong
APCCProcurement
11/20/01
BillyDen
CCCProcurement
NairoFalleiro
BrazilSupplierQualityEgr.
TABLEOFCONTENTS
1.0REVISIONHISTORY4
2.0INTRODUCTION5
2.1PURPOSE5
2.2SCOPE5
2.3REFERENCEDOCUMENTS5
2.4DEFINITIONS5
2.5COMMUNICATION5
2.5.1DellComputerCorporation5
2.5.2Supplier6
2.6COMPLIANCE6
2.7REFERENCEDOCUMENTS6
3.0PACKAGINGREQUIREMENTS7
3.1PRODUCTPROTECTION7
3.2LEGAL7
3.3ENVIRONMENTAL7
3.4MARKINGS7
3.5ESDREQUIREMENTS8
3.6SUFFOCATIONWARNINGLABELS8
3.7CARTONSEALING8
3.7.1PackagesRequiringTapedClosures8
3.8PALLETCONSTRUCTION9
3.9LINE-READYPACKAGING9
3.10CARTONDIMENSIONS/WEIGHT10
3.10.1PortableComponents10
3.10.2BulkPackagedDesktop,ServerComponents11
3.11PALLETIZEDINDIVIDUALORBULKCHASSISPACKAGING11
3.11.1LoadDimensions/Weights11
3.11.2PackagingConstruction11
3.12CorrosionPrevention12
3.12.1Transportation/StorageConditions12
3.12.2CorrosionPreventativeMaterials12
3.13PALLETIZATIONOFMULTIPLECONTAINERS15
3.13.1LoadDimensions/Weight15
3.13.2Stacking15
3.13.3Unitizing16
1.0REVISIONHISTORY
REV
ECO
DESCRIPTION
DATE
APPROVED
A00-00
1285
Releaseforprocurementuse.
08/10/87
--------
A01-00
2182
Reviseandupdate.
02/28/89
PeteGenix
A02-00
3650
Correctspellingandrevisewording.
07/05/90
A02-01
11401
UpdatedescriptiontoconformtoNamingStandard.
10/19/93
RitaMaloy
A03-00
15031
Updaterackheightrequirements.
12/13/94
GregPeden
A04-00
IncorporatereferenceofPN00121fortestmethod.
A05-00
19877
Updateandrevisespectoincludelinereadypackagingrequirements.-JB12/15/95
03/21/96
A06-00
20104
Tightenpalletizationmethodsandaddpictorials.-JB02/27/96
03/22/96
A06-01
69329
Revisedpalletheightrequirements,includedinboundpalletcriteria,andspecifiedlengthofangleboards.
2/15/00
NancyRomano
A07-00
091455
Additionofsection5.34and6.3
10/10/00
A.Adragna
A08-00
095165
Additionofsections5.9
12/20/00
A09-00
096218
Addedsectionondesiccantuse,mademodificationsinbulkcontainersections.
01/31/01
117197
IncorporatedPortablesPackDesignSpec3D959&
EMEASpec.4.10.30.Addedparagraph2.6–Compliance,addedpalletdimensionalrequirementsperISO6780,addedparagraph3.6-suffocationmarkings,addedmarkingofweightsoninboundpackaginginparagraph3.10,changedDesktopmax.inbounddims.To24”x20”x15”.
TimEvans
2.0
INTRODUCTION
2.1PURPOSE
Thepurposeofthisspecificationistoprovidethepackagingengineer,suppliersandprocurementteamwithabasisfordetermininginboundpackagingqualification.Thisspecificationprovidesaminimumstandardforinboundsuppliercomponentpackaging,receiving,warehousing,productprotection,andfactoryhandling.
2.2SCOPE
Thisstandarddescribesthemethodsandspecificationsforpackagingdesignofallsuppliersinboundcomponentpackagingusedondesktop,workstation,portableandserverplatforms.
2.3REFERENCEDOCUMENTS
00121DellPackagedProductTestProcedure
13190DellSupplierLabelingSpecification
7D010InboundBulkContainerPackagingSpecification
ANSI/ESDS20.20ProtectionofElectricalandElectronicParts,AssembliesandEquipment
EIA-541PackagingMaterialStandardsforESDSensitiveItems
IATAAirRegulations:
InternationalAirTransportationAssociation
ISO6780General-purposeflatpalletsforthroughtransitofgoods-Principaldimensionsandtolerances
TruckRegulationsNationalMotorFreightClassification,Item222.
RailRegulationsUniformFreightClassification,Rule41.
2.4DEFINITIONS
None
2.5COMMUNICATION
2.5.1DellComputerCorporation
ItistheresponsibilityofDellProcurementtoensuresuppliershavethelatestrevisionofthisspecification.AnyquestionsasuppliermayhaveregardingthecontentofthisdocumentshouldbecoordinatedthroughtheappropriateDellRegionalSupplierQualityEngineer(SQE),orthePackagingEngineeringDepartmentifdetailedinformationisrequired.
Anydeviationstothisspecification,orchangestothepackagingafterinitialacceptance,mustbeapprovedbyDellPackagingEngineeringDepartmentbeforeimplementation.SuppliersunabletocomplyingwiththisspecificationorthatanticipateadditionalcosttobecomecompliantmustnotifyDellProcurementforapprovaltodeviateortoimplementthenecessarychanges.
2.5.2
Supplier
SuppliershallcommunicatepackagingassumptionstoDellComputerCorporationinquote,includingfactorssuchascost,boxdimensions,weight,quantityperboxandinternalpackagingdescriptions.ThiscommunicationshallbecoordinatedthroughDellprocurement.
SuppliershallcommunicateanymodificationstopackagingtoDellPackagingEngineeringforreview,testingandapproval.
Asrequired,suppliershallprovidepackagingdrawings,specifications,samplesandtestresultstotheappropriateDellPackagingEngineerforreview.
2.6COMPLIANCE
Intheeventofnon-complianceDellreservestherightto:
∙Rejectandreturnanyshipmentsimproperlypackaged/palletizedoridentified.
∙Chargethesupplierforthecostoflaborandmaterialsforanyre-packingresultingfromthenon-compliancewithDellSpecifications
∙RemovethesupplierfromthelistofapprovedsupplierswhorepeatedlyfailtocomplywithDellpackagingrequirements.
2.7REFERENCEDOCUMENTS
Dell00121DellPackagedProductTestProcedure
Dell13190DellSupplierLabelingSpecification
Dell7D010DellInboundBulkContainerPackagingSpecification
RailRegulationsUniformFreightClassification,Rule41.
3.0
PACKAGINGREQUIREMENTS
3.1PRODUCTPROTECTION
ItistheresponsibilityofthesuppliertoensurethatallshipmentstoDellComputerCorporationarepackagedand/orpalletizedsothatbothcontainerandcontentarriveatDellComputerCorporationfreefromdamage.Thepackagingmustprovideacceptablelevelsofproductprotectionandstorageintegrity.
PackagedcomponentsshouldbetestedinaccordancetoDellPackagedProductTestProcedure00121.Individualmastercartonsaretestedintheeventpalletizedloadsarebrokendownforindividualcartondistribution.
Testingconsistsof:
Test1–RandomVibrationTest.Thepurposeofthistestistosimulatethecombinationofvibrationfrequenciesthatoccursimultaneouslyintransportationenvironments.
Test2–DropTest.Thepurposeofthistestistodetermineifthepackagingsystemwillprotecttheproductduringasuddenshockthatmayoccurinthedistributionenvironment.
3.2LEGAL
Itistheresponsibilityofthesuppliertoensurethatpackagingandpalletizingcomplywithallapplicablelawsandregulationsincludingbutnotlimitedto:
RailRegulations:
UniformFreightClassification,Rule41.
TruckRegulations:
NationalMotorFreightClassification,Item222.
AirRegulations:
InternationalAirTransportationAssociation.
3.3ENVIRONMENTAL
Packagingdesignsshouldeliminateexcessivepackagingmaterialsresultinginreducedmaterialhandling,transportation,storage,recyclinganddisposalcosts.Asageneralrule,packagingdesignsshouldnotcontain“voidfill”materialusedtofillexcessivecartonspace.
Whenpossible,allpackagingmaterialsusedshouldbemadeofhighlyrecyclablematerialsandcontainthehighestrecycledmaterialcontentconsistentwithitstypeandfunctionalrequirements.Bondingofdissimilarmaterialsisnotrecommendedduetorecyclabilityissues.Useoflikematerialswithinthepackageispreferred.Plasticbags,whenrequiredshouldnotusecoloredplasticresin.
Reusablepackagingshouldbeconsideredapplicable.
Virginwoodispreferredbutreclai