Test PlanCircular Saw Low 0512Word下载.docx
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ToolPicture(Drawingisjustforreference)机器图片(图纸模型)
2.Approvals
TeamFunction
Name
Signature
Date
PrL(FEP)
JiangDongDong
ElectronicapprovalbyPMT
MPV
SeijiNomura
BPV
ChengShiYi
EPV
WangXiaoMing
CQE
RonaldoRamos
QPV
ZhaoXia
APM
LeandroSostena
TableofContents
1.ProductDescription概述错误!
未定义书签。
2.Approvals审批错误!
3.StandardTests测试标准4
3.1MarkingandInstructions标签和介绍4
3.2Protectionagainstaccesstoliveparts触及带电部件防护4
3.3Starting启动4
3.4InputandCurrent输入/电流4
3.5Heating温升5
3.6Leakagecurrent泄露电流5
3.7Moistureresistance防湿5
3.8Electricstrength介电强度5
3.9Endurance耐久5
3.10Abnormaloperation非正常操作5
3.11MechanicalHazards机械危险错误!
3.13MechanicalStrength机械强度错误!
3.14Construction结构错误!
3.15InternalWiring内部线缆错误!
3.16Components零部件错误!
3.17Supplyconnectionandexternalflexiblecords电缆线连接外部供电7
3.18Screwsandconnections螺钉连接7
3.18Creepagedistances,clearancesanddistancesthroughinsulation爬电距离电气间隙7
3.19Resistancetoheat,fireandtracking阻燃阻热7
3.20Resistancetorusting防潮7
4.LifeTests寿命测试7
4.1InertiaWheelTest惯性伦测试8
4.2EnduranceNoloadtest空载耐久测试8
4.3Overload1.25EnduranceTest1.25倍负载耐久测试错误!
4.4JamTest堵转测试错误!
4.5Spindlelocktest主轴锁测试9
4.6Spindlelockmisusetest主轴锁非正常测试9
4.7Spindlelockmax.loadtest主轴锁最大负载测试9
4.8Lowerguardiseasyofoperation下护罩便携操作9
4.9LowerGuardEnduranceTest下护罩耐久测试10
4.10LowerGuardspringtest下护罩弹簧测试10
4.11OnoffswitchTest开关测试11
4.12DustBoxtest出尘盒测试11
4.13Dustexitefficiencytest:
出尘效率测试12
4.14Climatictest气候测试13
5.UseTests,DroptestandPackagingtests实打测试,跌落,包装测试错误!
5.1FieldTest实地测试错误!
5.2Handusetest手柄使用测试错误!
5.3DropTest跌落测试错误!
5.4DropTestwithpackaging包装跌落测试错误!
5.5Transportationtest运输测试错误!
6.ProductionLineTests生产线测试17
6.1ElectricInsulationtest电气绝缘测试17
6.2FunctionalTest功能测试17
7.Dimensional,AssemblyandAppearanceEvaluation尺寸组装外观评估18
7.1GeometricEvaluation角度评估18
7.2AppearanceTest外观测试18
7.3Runoutofsawblade锯片跳动测试18
7.4Axialplayofthesawbladeshaft锯片轴的轴向间隙19
7.5Footflatness平整度测试19
7.6Footstraightness底面垂直测试19
7.7Footpositioninrelationtosawblade底板和锯片的关系19
7.8Sawinginvariousmaterial圆锯各种物料20
7.9Cuttingwithparallelguide,suppliedwiththetool工具提供的导尺和切割20
7.10Measuremin.andmax.depthofcutat0°
and45°
测量最大最小深度以及0°
和45°
21
7.11Angleofcutat0°
setting角度设置21
7.12Sawlineindicatorinfootat0°
底板0°
的指示21
8.TestMatrix测试矩阵22
9.DescriptionofRevisions24
3.StandardTests标准测试
Purpose:
目的
Toverifyifthefinalproductmeetsallrelevantagencyrequirements.验证的最终产品符合所有相关机构的要求。
Procedure:
程序
Manufacturershouldprovethetoolissafeforourcustomerandfunctionalenough.ToolhastobecertifiedaccordingtoIEC60745-2-5requirement.制造商应向客户证明工具有足够的安全和功能。
工具根据IEC60745-2-5要求完成认证。
Requirements:
要求
FinalproductshallmeetallrelevantIECrequirements.最终产品满足IEC相关要求
3.1MarkingandInstructions标识和介绍
Toverifyifthetoolcomplieswiththemarkingandinstructionsitems.为了验证工具是否符合标示和说明项目
IEC60745-2-5item8.条款8
IEC60745-2-5item8.条款8
3.2Protectionagainstaccesstoliveparts带电部件接触保护
Toolsshallbesoconstructedandenclosedthatthereisadequateprotectionagainstaccidentalcontactwithliveparts.工具的结构和外壳应有足够的保护意外接触带电部件的能力
IEC60745-2-5item9.条款9
3.3Starting启动
Toverifyifthetoolcouldbestartedunderdifferentavailablevoltages.验证工具能否在不同的电压下启动
IEC60745-2-5item10.条款10
3.4InputandCurrent输入电压和电流
Theratedpowerinputorratedcurrentshallbeatleast110%ofthemeasuredno-loadinputorcurrent.
额定功率或者额定电压将在1.1倍下测量空载输入或者电流
IEC60745-2-5item11.条款11
IEC60745-2-5item11.
3.5Heating温升
Toverifythatapowertooldoesnotattainexcessivetemperaturesundernormalload.
验证工具在正常负载下不能有过高的温度
IEC60745-2-5item12.
3.6Leakagecurrent泄露电流
Theleakagecurrentshallnotbeexcessive.不能超过泄露电流额定值
IEC60745-2-5item13.
3.7Moistureresistance防湿
Theenclosureofthetoolshallprovidethedegreeofprotectionagainstmoisture.
工具的外壳应提供防潮保护的程度。
IEC60745-2-5item14.
3.8Electricstrength介电强度
Toverifyiftheproductprovidesadequateelectricalprotection.验证产品是否有足够的电气保护
IEC60745-2-5item15.
3.9Endurance耐久
Toolsshallbesoconstructedthat,inextendednormaluse,therewillbenoelectricalormechanicalfailurethatmightimpaircompliancewiththisstandard.Theinsulationshallnotbedamagedandcontactsandconnectionsshallnotworklooseasaresultofheating,vibrations,etc.
工具的结构应该满足:
延长使用,不会出现任何电气&
机器故障的标准,在工作中不能有松动由于发热,振动导致绝缘被损坏和连接部件损坏
IEC60745-2-5item17.
3.10Abnormaloperation非正常使用
Toverifythetooldesignsagainsttheriskoffire,mechanicaldamageimpairingsafety,ortheprotectionagainstelectricshockasaresultofabnormaloperation.为了验证工具的设计对火灾的风险,由于异常运行严重影响安全或机械损伤,防触电保护。
IEC60745-2-5item18.
(Duringthesetests,thespeedofthespindleshallnotexceed130%oftheratedno-loadspeed.)进行此测试,转速和主轴锁不能超过130%的额定空载转速
3.11MechanicalHazards机械伤害
Movingandotherdangerouspartsshall,asfarasiscompatiblewiththeuseandmodeoffunctionofthetool,besoarrangedorenclosedthat,innormaluse,adequateprotectionagainstinjuryisprovided.移动和其他危险的部件,只要是在模拟环境下使用工具,提供足够的保护,免受伤害。
IEC60745-2-5item19.
3.12MechanicalStrength机械强度
Toverifyifthetoolshaveadequatemechanicalstrength,andshallbesoconstructedthattheywithstandsuchroughhandlingasmaybeexpectedinnormaluse.验证工具具有足够的机械强度,并应使他们承受非正常情况下能正常使用。
IEC60745-2-5item20.
3.13Construction结构
Toverifyifthetoolhasanadequateconstructionfortheuse/application.验证工具的结构是否能足够的使用/应用
IEC60745-2-5item21.
3.14InternalWiring内部电线
Toverifyisthetoolshavethenecessarymeasurestoensuresaferoutingofinternalwires.
验证工具内部线路确保是安全的路径
IEC60745-2-5item22.
3.15Components零部件
目的
ComponentsshallcomplywiththesafetyrequirementsspecifiedintherelevantIECstandards,asfarastheyreasonablyapply.零部件将符合相关的IEC标准指定的安全要求,以及合理的应用。
IEC60745-2-5item23.
3.16Supplyconnectionandexternalflexiblecords电源连接和外部软线
ToverifyifthesupplyconnectionandexternalflexiblecordscomplywithIECrequirements.验证电源连接和外部软线是否满足IEC标准要求
IEC60745-2-5item24.
IEC60745-2-5item24
3.17Screwsandconnections螺钉连接
Toverifyifthefixingsandelectricalconnectionsareresistingthemechanicalstressesoccurringinnormaluse.
验证在正常使用下设备和电气连接下的抗机械应力
IEC60745-2-5item27.
3.18Creepagedistances,clearancesanddistancesthroughinsulation爬电距离电气间隙
Toverifyifthetoolsarecomplywiththecreepage,clearancesanddistancesinsulation.
验证工具是否符合爬电距离,电气间隙的绝缘
IEC60745-2-5item28.
IEC60745-2-5item28
3.19Resistancetoheat,fireandtracking耐热,防火
Toverifyifthetoolsareadequatelyprotectedagainstheatandfire.验证工具是否有足够的保护耐热和防火
IEC60745-2-5item29.
3.20Resistancetorusting防锈
Toverifyifthetoolsareadequatelyprotectedagainstrusting验证机器是否有足够的防锈能力
IEC60745-2-5item30.
4.LifeTests寿命测试
4.1InertiaWheelTest惯性轮测试
ToverifyInertiawheelthebacklashbeforeandafter验证之前和之后的间隙
Startthetoolwiththeinertiawheelandkeepitrunninguntilmax.noloadspeed,turnoffthetoolandwaititstopcompletelybeforestartingnewcycle.Steelinertiawheelweight:
680g(100x9mm)----准备2个,提供一个给博世
Measurethebacklashbeforeandafter
启动工具与惯性轮保持运行直到最大无负载速度,关掉工具等待它完全停止之前,开始新的循环。
钢惯性轮重量:
680g(100x9mm)测量之前和之后的间隙
Requirement:
要求
15.000starts15000次循环
(5sON,12sOFF(total~75hours)5秒开12秒关(总体时间75小时左右)
4.2EnduranceNoloadtest空载耐久测试
目的
Toevaluatetoolenduranceperformance评估工具耐久的性能
TEVCycle–during2hoursalter