PPAP生产件批准简介(英文版).pptx

PPAP生产件批准简介(英文版).pptx

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SupplierPerformanceDevelopmentProcessTask15PPAP20-Sep-991Task15:

PPAPTaskDescriptionProductionPartApprovalProcess（PPAP）Productionpartsaremanufacturedattheproductionsiteusingproductiontooling,gaging,equipment,operators,etcPartsfromproductionrunareanalyzedTestresultsandrecordsfromAPQParesubmittedwithPartSubmissionWarrantPPAP20-Sep-992Task15:

PPAPPurposeForthesuppliertodemonstratealldesignrecordsandspecificationrequirementsareproperlyunderstoodtheprocesshasthecapabilitytoproduceproductthatmeetsrequirements20-Sep-993Task15:

PPAPSomethingChangedApplicationAIAGPPAPmanualdefineswhenPPAPsubmissionisrequiredNewpartCorrectiontodiscrepancyinprevioussubmissionDesignorprocesschangeChangeinsourceofsubcontractedmaterialsorservicestransferorrearrangementoftooling&equipment20-Sep-994Task15:

PPAPMethodologyBuyerentersPPAPsubmissiondateonpurchaseorderApproverdeterminessubmissionleveldefaultlevel3defaultlevel4forrawmaterialSuppliersubmitsPPAPPPAPALL.xlselectronicsubmissionrecommendedApproverevaluatesPPAPpackageLevel5atsuppliersiteApproverdeterminepartsubmissionstatusNotifysupplierandmanufacturingofstatus20-Sep-995Task15:

PPAPDFMEAControlPlanEarlyProductionContainmentPlan（Pre-LaunchControlPlan）ProcesscapabilitystudiesGageMeasurementSystemAnalysisLabAccreditation&scopeRestricted&ReportableMaterialsformInterimWorksheet,ifrequiredSupplierDataReceivedWarrantAppearanceApprovalReport（AAR）,asrequiredSamplePartsPrint/DesignRecordEngineeringChangeDocumentsCheckfixtures/aidsProcessFlowDiagramPFMEA20-Sep-996Task15:

PPAPPPAPReviewChecklistDelphichecklisttoassistwithevaluationofPPAPpackageActionplancreatedwithuseofchecklist20-Sep-997Task15:

PPAPFlowChartLinkageofProductCharacteristicsfromDFMEAtoOperationalStepsOperationnumbersconsistentwithPFMEA,ControlPlan,OperatorInstructionsEnsureidentificationofinspectionandreworkUseA-6ProcessFlowChartchecklistinAPQPmanualtoevaluate20-Sep-998Task15:

PPAPPFMEALinkagewithDFMEA,ProcessFlow,ControlPlan,OperatorInstructions,etcDegreetowhichhighRPNsareaddressedwithpreventivestrategiesActionPlansassigned,implemented,effectivenessassessedandRPNrecalculatedUseA-7ProcessFMEAchecklistinAPQPmanualRPN=50420-Sep-999Task15:

PPAPDFMEAAssessfeasibility,risk,designintentissuesConfirmmanufacturingprocesscapabilityconsideredFocusonCriticalCharacteristicsLessonsLearnedincorporatedUseA-1DesignFMEAchecklistinAPQPmanualtoevaluate20-Sep-9910Task15:

PPAPControlPlanEnsureControlPlanisalignedto,andcorrelateswith,DFMEA,ProcessFlow,PFMEAControlMethodsappropriatetovariationtype（s）IncorporatesLessonsLearned,StatisticalDataUseA-8ControlPlanchecklistinAPQPmanualtoevaluate20-Sep-9911Task15:

PPAPPre-LaunchControlPlanEarlyProductionContainmentrequirementsAdditionalcontrolsincludedforproperdurationorquantityPFMEAandstatisticaldatausedtodeterminewhatadditionalcontrolsnecessaryshorttermcapabilitylongtermcapabilityonsimilarprocess20-Sep-9912Task15:

PPAPProcessCapabilityStudies20-Sep-9913Task15:

PPAPMSAStudiesMeasurementuncertaintydeterminedGageR&R,Bias,Stability,andLinearityGageR&Racceptanceguidelines30%unacceptable,measuringsystemneedsimprovementVerifystudyperformedcorrectly20-Sep-9914Task15:

PPAPPartSubmissionStatusFullProductionApprovalInterimApprovalAuthorizeshipmenttoDelphiwithoutFullProductionApprovalCorrectiveActionPlanisrequiredRejectedCorrectedsubmissionrequiredbeforeproductionquantitiesmaybeshipped20-Sep-9915Task15:

PPAPInterimPartClassApartsfromproductiontoolingandmeetspecs,notallPPAPrequirementshavebeenmetBpartsfromproductiontoolingandrequirereworktomeetspecsCpartsnotfromproductiontooling,partsmeetspecsDpartsdonotmeetspecsEpartsdonotmeetspecsandvehicleswithclassEpartsrequireretrofittomakethemsaleable20-Sep-9916Task15:

PPAPSummaryAIAGPPAPmanualdefinesrequirementsAPQPProductandProcessValidationSuppliersubmitsPPAPtoproperlevelPPAPpackageevaluatedandstatusdeterminedSupplierandDelphimanufacturingsitenotifiedofPPAPapprovalstatus20-Sep-9917Task15:

PPAPReferenceDocumentsAIAGPPAP,SPC,MSA,APQPandControlPlanmanualsGM1411InterimApprovalWorksheetAIAGQS-9000ManualAppendix20:

PPAPchecklistAppendix13:

PPAPALL.XLS20-Sep-9918Task15:

PPAP